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CleaverBrooks FLX 800 Manuals
Manuals and User Guides for CleaverBrooks FLX 800. We have
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CleaverBrooks FLX 800 manuals available for free PDF download: Operation, Service And Parts Manual
CleaverBrooks FLX 800 Operation, Service And Parts Manual (136 pages)
1,500,000 to 12,000,000 Btu/hr Hot Water and Steam
Brand:
CleaverBrooks
| Category:
Boiler
| Size: 4 MB
Table of Contents
Safety Precautions
2
Table of Contents
5
Chapter 1 Basics of Flexible Watertube Operation
9
General
9
The Boiler
10
Construction
10
Steam Controls (All Fuels)
10
Hot Water Controls (All Fuels)
12
Chapter 2
15
Profire Burner Operation and Control
15
General
15
Burner
15
Recommended Fuels and Ventilation
16
Controls and Components
16
Chapter 3
23
Pressure Vessel Care
23
General
23
Hot Water Boilers
23
System Pressure
24
Water Requirements (Steam Boilers)
25
Water Treatment
26
Blowdown
26
Cleaning
28
Boilout
28
Washing out
30
Periodic Inspection
30
Preparation for Extended Lay-Up
31
Chapter 4
33
Sequence of Operation
33
General
33
Circuit and Interlock Controls
33
Sequence of Operation - Oil or Gas
34
Flame Loss Sequence
35
Chapter 5
41
Starting and Operating Instructions
41
General Preparation for Initial Startup
41
Startup Procedures
45
Burner Adjustments, Single Fuel Natural Gas
47
Burner Adjustments, Single Fuel Oil Fired
51
E. Burner Adjustments, Combination
54
Startup, Operating and Shutdown - All Fuels
59
Control, Operational Tests and Checks
60
Chapter 6
61
Adjustment Procedures
61
General
61
Modulating Motor
62
Modulating Motor Switches Low Fire and High Fire
62
Modulating Motor Switches - Low Fire and High Fire
62
Burner Operating Controls - General
62
General
62
Modulating Pressure Control (Steam)
65
Operating Limit Pressure Control (Steam)
65
High Limit Pressure Control (Steam)
65
Modulating Temperature Control (Hot Water)
66
Operating Limit Temperature Control (Hot Water)
66
High Limit Temperature Control (Hot Water)
66
Low Water Cutoff Devices
66
Lowwater Cutoff Devices
66
Combustion Air Proving Switch
66
N.gas Pilot Flame Adjustments
66
Gas Pilot Flame Adjustment
66
Gas Pressure and Flow Information
67
Gas Fuel Combustion Adjustment
67
Low Gas Pressure Switch
69
High Gas Pressure Switch
69
Fuel Oil Pressure and Temperature - General
69
Fuel Oil Combustion Adjustment
70
Low Oil Pressure Switch
71
Chapter 7
73
Troubleshooting
73
Chapter 8 Inspection and Maintenance
79
General
79
Periodic Inspection
79
Fireside Cleaning
80
Upper Pass Cleaning
80
Controls
82
Oil Burner Maintenance
84
Gas Burner Maintenance
85
Refractory
85
Casing Seals
85
Chapter 9
87
Profire Burner Parts
87
Control Panels
87
Control Panel
88
Casing Parts
101
Controls
125
Hot Water
125
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CleaverBrooks FLX 800 Operation, Service And Parts Manual (136 pages)
PACKAGED BOILER. 1,500,000 to 12,000,000 Btu/hr. Fuel: Light Oil, Gas or Combination
Brand:
CleaverBrooks
| Category:
Boiler
| Size: 4 MB
Table of Contents
Table of Contents
4
Chapter 1 Basics of Flexible Watertube Operation
7
General
7
The Boiler
8
Construction
9
Steam Controls (All Fuels)
9
Hot Water Controls (All Fuels)
10
Chapter 2 Profire V Burner
13
Introduction
13
Firing Head
16
Oil System
16
Gas System
19
Installation
21
Startup and Operation
31
Adjustments
38
Gas System
46
Oil System
49
Combination Gas-Oil System
51
Modulation Control
52
Air and Fuel Controls
54
Maintenance
55
Troubleshooting
62
Burner Specs
65
Chapter 3 Pressure Vessel Care
69
General
69
Water Requirements (Hot Water Boilers)
69
Water Requirements (Steam Boilers)
72
Water Treatment
72
Blowdown
73
Cleaning
74
Boilout
75
Washing out
77
Periodic Inspection
78
Preparation for Extended Layup
79
Chapter 4 Sequence of Operation
81
General
81
Circuit and Interlock Controls
81
Sequence of Operation - Oil or Gas
83
Flame Loss Sequence
84
Chapter 5 Adjustment Procedures
91
General
91
Linkage - Modulating Motor & Air Damper
91
Modulating Motor
92
Modulating Motor Switches - Low Fire and High Fire
92
Burner Operating Controls - General
92
B. Linkage - Modulating Motor & Air Damper
92
Modulating Pressure Control (Steam)
95
Operating Limit Pressure Control (Steam)
95
High Limit Pressure Control (Steam)
95
Modulating Temperature Control (Hot Water)
96
Operating Limit Temperature Control (Hot Water)
96
High Limit Temperature Control (Hot Water)
96
Low Water Cutoff Devices
96
Combustion Air Proving Switch
96
Gas Pilot Flame Adjustment
97
Gas Pressure and Flow Information
97
Gas Fuel Combustion Adjustment
98
Low Gas Pressure Switch
99
High Gas Pressure Switch
100
Fuel Oil Pressure and Temperature - General
100
Fuel Oil Combustion Adjustment
102
Low Oil Pressure Switch
102
Chapter 6
105
Troubleshooting
105
Chapter 7 Inspection and Maintenance
111
General
111
C. Fireside Cleaning
111
Periodic Inspection
112
Upper Pass Cleaning
113
Controls
114
Oil Burner Maintenance
118
Gas Burner Maintenance
118
Refractory
119
Casing Seals
119
Chapter 8 Parts
121
Steam Pressure Controls
128
Water Level Controls
129
Water Column, Main and Aux. - 15# Steam
131
Water Column, Main and Aux. - 150# Steam
132
Safety Valves
133
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