Cerrowire ReelRover Manuals

Manuals and User Guides for Cerrowire ReelRover. We have 4 Cerrowire ReelRover manuals available for free PDF download: User's Manual And Operating Instructions, User's Manual & Operating Instructions, Quick Start Manual

Cerrowire ReelRover User's Manual And Operating Instructions (48 pages)

Brand: Cerrowire | Category: Tools | Size: 4.02 MB

Table of Contents
4
Components
6
Reel Options
6
Figure 1 Reelrover 3+1 (Model RR-131136)
6
GPS Unit
7
Figure 2 Reel Options
7
Figure 3 GPS Unit
7
Specifications
8
Figure 4 Reelrover Specifications Side View
8
Figure 5 Reelrover Specifications Top View
8
Safety Procedures
9
Warnings
10
Gearbox Operation
12
Figure 6 Gearbox Settings
12
Figure 7 Gearshift in PARK
13
Figure 8 Gearshift in NEUTRAL
13
Figure 9 Gearshift in DRIVE
13
Driving the Reelrover
14
Operating in PARK
14
Operating in NEUTRAL
14
Steering in NEUTRAL
14
Figure 10 Sharp Turn in NEUTRAL
14
Figure 11 Gradual Turn in NEUTRAL
14
Operating in DRIVE
15
Figure 12 Reel and Drive Wheel Rotation
15
Steering in DRIVE
16
Operating in DRIVE on Incline or Decline
16
Figure 13 Sharp Turn in DRIVE
16
Figure 14 Gradual Turn in DRIVE
16
Figure 15 Caster Wheels Trail on Incline and Lead on Decline
17
Figure 16 Never Stand or Walk Behind Reelrover on an Incline
17
Free-Spinning Ground Reel
18
Figure 17 Reel Lock
18
Figure 18 Free-Spinning Reel Locked (Left) and Unlocked (Right)
18
Lock the Free-Spinning Ground Reel
19
Figure 19 Free-Spinning Reel Lock Procedure
19
Unlock the Free-Spinning Ground Reel
20
Figure 20 Free-Spinning Reel Unlock Procedure
20
Wire Take-Up Process
21
Inspect Left Gearbox Securing Bolt
21
Figure 21 Left Hand Gearbox Securing Bolt
21
Figure 22 Undamaged Securing Bolt Head
22
Figure 23 Damaged Bolt Head
22
Reelpower STU Shaftless Take-Up Machine
23
Figure 24 Reelpower STU Shaftless Take-Up Machine
23
Figure 25 Reelpower STU Take-Up Adaptor
23
Figure 26 Take-Up Adaptor Insertion (Left and Right Sides)
24
Figure 27 Position Reelrover into the Shaftless Take-Up Machine
24
Figure 28 Centerline Alignment of Machine Cone with Outer Bore of Take-Up Adaptor
25
Figure 29 Align Reelrover and Take-Up Machine Centerline and Drive Pin
25
Figure 30 Align Reelrover Adaptors with Take-Up Machine Cones
25
Wemco 2800-Series Shafted Take-Up Machine
26
Figure 31 Gearshift in PARK
26
Figure 32 Wemco 2800 Shafted Take-Up Machine
26
Figure 33 Insert Take-Up Adaptor
27
Figure 34 Use NEUTRAL or DRIVE to Position Reelrover into Take-Up Machine
27
Figure 35 Align Take-Up Adaptor with Take-Up Machine Spindle Drive
28
Figure 36 Align Drive Pins with Take-Up Adaptor Holes
28
Figure 37 Slide Spindle Drive Pins in Take-Up Adaptor Holes
29
Figure 38 Gearshift in PARK
29
Graham H8T20 Take-Up Machine
30
Figure 39 Graham H8T20 Take-Up Machine
30
Figure 40 Take-Up Adaptor for Graham H8T20
30
Wemco 2500 Take-Up Machine
31
Figure 41 Wemco 2500 Take-Up Machine and Adaptor
31
Figure 42 Remove Locating Block
31
Figure 43 Engage the Motor
32
Figure 44 Lock the Output Shaft
32
Figure 45 Align Reelrover
32
Figure 46 Align Shaft and Hub
33
Figure 47 Connect Shaft and Hub
33
Figure 48 Engage Reel Lift Lock
33
Figure 49 Disengage the Adaptor
34
Figure 50 Insert Retaining Pin
34
Wire Unloading (Payout)
35
Figure 51 Reelrover in Park for Wire Payout
35
Transportation and Shipping
36
Forklift Locations
36
Figure 52 Forklift Tube Locations
36
Figure 53 Forks Correctly in Tubes
37
Figure 54 Forks Outside of Tubes
37
Secure Reelrover for Shipping
38
Load Reelrover Using a Liftgate
38
Figure 55 Reelrover Onto Liftgate
38
Figure 56 Reelrover into Truck
39
Reelrover Lock-Out Procedure
40
Figure 57 Lock-Out Connections
40
Troubleshooting
41
Equipment Inspection Prior to Use
42
Figure A1 Left-Hand 180° Driven Turn
43
Figure A2 Right-Hand 180° Driven Turn
43

Cerrowire ReelRover User's Manual & Operating Instructions (36 pages)

Wire Loading Estimator

Brand: Cerrowire | Category: Industrial Equipment | Size: 14.33 MB

Table of Contents
3
Figures
4
Figure 1A: Reelrover 3+1
6
Components
6
Figure 1B: Reelrover 1+1
6
Specifications
7
Figure 2A: Reelrover Specifications Side View
7
Figure 2B: Reelrover Specifications Top View
7
Safety Procedures
8
Symbols and Warnings
9
- Figure 3: Gearbox Settings
  11
- Drive (D)
  12
- Figure 4: PARK Gearshift Position
  12
- Figure 5: NEUTRAL Gearshift Position
  12
- Figure 6: DRIVE Gearshift Position
  12
- Neutral (N)
  12
- Park (P)
  12
Gearbox
11
Basic Operation
13
Figure 11A: Reel Lock
17
Ground Reel
17
Wire Take-Up Process
20
Winding Adaptor - Shaftless Equipment
20
Winding Adaptor - Shafted Equipment
24
Wire Unloading (Payout)
27
Figure 18A: PARK Gearshift Position
27
Figure 18B: Reelrover in Park for Wire Payout
27
Transportation & Shipping
28
Figure 22A: Removal of Wire Cable and Lock from Canister
31
Figure 22B: Wire Cable through Eyebolt
31
Figure 22C: Safety Cable Around both the Outer Hand Rail and Inner Flange Rail
31
Figure 22D: Lock the Two Ends of the Wire Cable Together with the Lock
31
Reelrover Lock-Out Procedure
31
Troubleshooting
32
Equipment Inspection Prior to Use
33
Equipment Inspection Checklist
34
Figure 23: Left-Hand 180° Driven Turn
35
Figure 24: Right-Hand 180° Driven Turn
36

Cerrowire ReelRover User's Manual & Operating Instructions (30 pages)

Brand: Cerrowire | Category: Tools | Size: 9.97 MB

Table of Contents
3
Figures
4
Figure 1A: Reelrover Components
5
Components
5
Figure 1B: Reel Components
5
Specifications
6
Figure 2A: Reelrover Specifications Side View
6
Figure 2B: Reelrover Specifications Aerial View
6
Safety Procedures
7
Symbols and Warnings
8
- Figure 3: Gearbox Settings
  10
- Drive (D)
  11
- Figure 4: PARK Gearshift Position
  11
- Figure 5: NEUTRAL Gearshift Position
  11
- Figure 6: DRIVE Gearshift Position
  11
- Neutral (N)
  11
- Park (P)
  11
Gearbox
10
Figure 7A: Sharp Turn in NEUTRAL
12
Basic Operation
12
Figure 7B: Gradual Turn in NEUTRAL
12
Operating the Reelrover in PARK
12
Operating the Reelrover in NEUTRAL
12
Steering in NEUTRAL
12
Figure 8: Reel and Drive Wheel Rotation
13
Operating the Reelrover in DRIVE
13
Figure 9A: Sharp Turn in DRIVE
14
Figure 9B: Gradual Turn in DRIVE
14
Steering in DRIVE
14
Figure 10A: Never Stand or Walk Downgrade of Reelrover
15
Figure 10B: Caster Wheels Should Always be Downgrade
15
Operating the Reelrover in DRIVE on a Ramp or Grade
15
Figure 11A: Reel Lock
16
Figure 11B: Reel Lock Indicator
16
Ground Reel
16
Figure 11C: Reel Unlock Indicator
16
Ground Reel Lock Procedure
17
Figure 12: Reel Lock Procedure
17
Ground Reel Unlock Procedure
18
Figure 13: Reel Unlock Procedure
18
Winding Adaptor
19
Figure 14: Winding Adaptor Insertion
19
Figure 15: Winding Device Centerline Location
19
Winding Device Use with Reelrover
20
Figure 16A: Winding Device Use with Reelrover Winding Adaptor Aerial View and Detail
20
Figure 16B: Winding Device Use with Reelrover Winding Adaptor
20
Setting Gearbox
21
Wire Unloading (Payout)
21
Figure 17A: NEUTRAL Gearshift Position
21
Figure 17B: PARK Gearshift Position
21
Figure 18: Wire Unloading
21
Transportation & Shipping
22
Reelrover Lock-Out Procedure
25
Figure 22A: Wire Cable through Eyebolt
25
Figure 22B: Wire Cable through Eyebolt
25
Figure 22C: Safety Cable Around Hand Rail of Reel
25
Figure 22D: Lock the Two Ends of the Wire Cable Together with the Lock
25
Troubleshooting
26
Equipment Inspection Prior to Use
27
Equipment Inspection Checklist
28
Figure 23: Left-Hand 180° Driven Turn
29
Figure 24: Right-Hand 180° Driven Turn
30

Cerrowire ReelRover Quick Start Manual (2 pages)

Brand: Cerrowire | Category: Industrial Equipment | Size: 1.18 MB

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