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600-NDIR
CAI 600-NDIR Manuals
Manuals and User Guides for CAI 600-NDIR. We have
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CAI 600-NDIR manual available for free PDF download: User Manual
CAI 600-NDIR User Manual (86 pages)
Gas Analyzer
Brand:
CAI
| Category:
Measuring Instruments
| Size: 3 MB
Table of Contents
Table of Contents
5
1 Introduction
14
Overview
14
Unpacking Instructions
14
Reporting Damage
14
Contact Information
14
Warranty Certificate
15
Possible Explosion Hazard
16
Electrical Shock Hazard
16
Plug Removal
16
2 Features
17
Description
17
Features-General
17
Infrared Gas Analyzers
18
Figure 2-1 Single NDIR Analyzer
18
Interference Gases
19
Figure 2-2 Detector Output Signal
19
Figure 2-3 Absorption Characteristic of Detector
19
Electronics
20
Figure 2-4 Block Diagram
20
Model 600 NDIR Specifications
21
Model 600 NDIR Features
21
3 Installation
22
General
22
Site and Mounting
22
Electrical
22
Figure 3-1 AC Power Switch, Connector, and Fuse
22
Analog Output Connections
23
Gases
23
Gas Handling Equipment
24
Gas Connections
24
Sampling Requirements
24
Filtration
24
Condensation
24
Presence of Corrosive Gases
24
Gas Temperature
24
Sample Gas Bypass Outlet (Vent)
24
4 Basic Operation
25
Display
25
Figure 4-1 LCD Display
25
Menu Trees
26
Keyboard
29
Operation with the Cursor Keys and the Enter Key
29
Operation with the Function Keys
29
Read/Change Parameters
29
Figure 4-2 Keyboard
29
5 Operating Structure
30
The Main Menu
31
Figure 5-1 Main Menu on Power up Screen
31
Figure 5-2 Main User Menu (Level 4)
31
6 Menu Structure
32
User Functions (Level 1)
32
Advanced User Functions (Level 2)
32
Maintenance Functions (Level 3)
32
System User Functions (Level 4)
32
7 Main Menu Function Descriptions
33
F1 Measurements
33
F1 Measurement
33
Figure 7-1 Main Menu Screen
33
Figure 7-2 Measurements Screen
33
Range Select
34
Figure 7-3 Set to Auto Range (601)
34
Figure 7-4 Analyzer Set to Range 1 (603)
34
F2 Purge Analyzer
35
F3 Diagnostics
35
Figure 7-5 Main Menu (User Level 4)
35
Figure 7-6 Purge Screen
35
Figure 7-7 Diagnostics Screen I
35
F4 Calibrations
36
F1 Automatic Calibration
36
Figure 7-8 Calibration Screen
36
Figure 7-9 Auto Calibration Screen
36
F2 Manual Calibration
37
Figure 7-10 Manual Calibration
37
Figure 7-11 Manual Zero Calibration
37
Figure 7-12 Manual Span Calibration
37
Display Deviations - from Calibration Menu F3
38
Absolute Zero Gas Deviation
38
Relative Zero Gas Deviation
38
Figure 7-13 Display Deviations
38
Figure 7-14 Zero Gas Deviations
38
Figure 7-15 Span Gas Deviations
38
Absolute Span Gas Deviation
39
Relative Span Gas Deviation
39
F4 Check Calibration
39
F5 Reset Calibration Values
39
F6 Range Select
39
F5 Setup
40
F1 Span Gas Concentration
40
Figure 7-16 Setup Menu Screen I
40
Figure 7-17 Setup Menu Screen II
40
Figure 7-18 Change Span Gas Settings
40
Calibration Settings
41
F1 Times
41
F2 Measuring Deviations
41
F3 Deviations
41
F3 Range Limits
41
Figure 7-19 Change Auto Calibration Settings
41
Figure 7-20 Change Range Limits
41
F1 Range 1-4 (Change Upper Range Limits)
42
F2 Change Auto Range Limits
42
Figure 7-21 Change Upper Range Limits
42
Figure 7-22 Change Auto Range Limits
42
F4 Alarms
43
F5 Password
43
Figure 7-23 Alarm Screen I
43
Figure 7-24 Alarm Screen II
43
Figure 7-25 Enter / Change Password
43
F1 Enter Password
44
F2 Change Password
44
F3 Reset Passwords
44
Figure 7-26 Access Level Screen
44
F6 Linearization
45
Figure 7-27 Linearization Screen
45
Figure 7-28 Coefficients Range Select
45
Figure 7-29 Change Coefficients
45
Figure 7-30 Linearized and Raw Data
45
F7 System Settings
46
F1 Real Time Clock
46
Figure 7-31 System Setup Screen
46
Figure 7-32 Clock and Timing Setup Screen
46
Figure 7-33 Clock Set Screen
46
Figure 7-34 Set Auto Cal Timing
47
Figure 7-35 Set Auto Cal Ranges
47
Figure 7-36 F4 Toggles Auto Cal on of off
47
System Setup F2 Displays TCP/IP Address
48
Systems Setup F3 Displays Output Signal Assignments
48
System Setup F4 Displays Output Ranges
48
Figure 7-37 TCP/IP Address
48
Figure 7-38 Output Assignments
48
Figure 7-39 Output Ranges
48
F5 Turns Status Line on or off
49
F8 Measure Settings
49
F1 Set Lowpass Filter
49
Figure 7-40 Status Line
49
Figure 7-41Status Line On/Off
49
Figure 7-42 Measure Setup
49
Figure 7-43 Lowpass Filter
49
F2 Purge Time
50
F3 Set Temperature Compensation
50
F4 Pressure Compensation
50
F3 Low Pass Filter Time Constant
50
Figure 7-44 Purge Time
50
Figure 7-45 T-Compensation
50
Figure 7-46 P-Compensation
50
F10 Displays the Current Analyzer and Software Versions
51
F7 Remote / Manual Control
51
Figure 7-47 Low Pass Filter Time Constant
51
Figure 7-48 Analyzer Information
51
Figure 7-49 Software Version
51
Figure 7-50 F6 Remote/Manual
51
F8 Standby
52
Figure 7-51 F7 Standby
52
Figure 7-52 Standby Mode
52
8 Analyzer Components
53
Rear Panel
53
Rear Panel Connectors
54
Digital Outputs
55
RS-232 (Standard 9 Pin DIN Connector)
55
TCP/IP (8 Pin RJ-47 Connector)
55
Internal Component Locations
56
Figure 8-1 Internal Components
56
Main Electronics Board (Potentiometers)
57
Figure 8-2 Main Electronic Board Potentiometers
57
NDIR Detector Assembly
58
Figure 8-3 NDIR Detector Assembly
58
9 Operation
59
External Wiring
59
External Piping
59
Operation & Calibration
59
Power on
59
Zero/San Adjustment
59
Start-Up and Routine Maintenance
59
10 Maintenance
60
Zero and Span Calibration
60
Cleaning of the Optical Bench Measuring Cell (Infrared Analyzers Only)
60
Optical Bench Configuration
60
Table 10-1 Optical Bench Configuration
60
Figure 10-1 Optical Bench with Pipe Sample Cell
61
Removal of Pipe Cell
62
Figure 10-2 Optical Bench with Block Sample Cell
63
Removal of Block Cell
64
Figure 10-3 Optical Bench with Pipe and Block Type Sample Cells
65
Disassembly of Combination Pipe & Block Type Cells
66
11 Adjustments Checks and Repairs
68
Adjustment of Detector Voltage (NDIR'S Only)
68
11.2. Coarse Zero Adjustment
68
11.3. Span Gain Adjustment
68
11.4. Check and Repair Detector
69
Problem
69
Symptom
69
Check And/Or Replace
69
11.5. Check and Repair Infrared Light Source Unit
70
Problem
70
Symptom
70
Check And/Or Replace
70
Check and Replace Chopper
70
11.7. Check and Repair Measuring Cell
71
Problem
71
Symptom
71
Check and or Replace
71
11.8. Check and Repair Tubing Trouble
71
11.9. Check and Repair Amplifier Circuit
72
Figure 11-1 Amplifier Circuit Ac Wave Form
72
12 Communication Master Computer / Analyzer (AK Protocol)
73
Serial Interface and AK-Commands
73
Interface Specifications
73
Figure 12-1 Serial Interface
73
Protocol Description
74
Instruction Command
74
Acknowledgement Command
74
Table 12-1 Structure of an Instruction Command
74
Table 12-2 Structure of an Acknowledgement Command
74
Data Description
75
Error Handing
75
Table 12-3 Acknowledgment Response in Case of Error
75
Scan Commands
76
AKON: Measured Concentration Value
76
AEMB: Get Measuring Range
76
AMBE: Measuring Range Limit
76
AKAK: Calibration Gas Concentrations
76
AMBU: Upper and Lower Range Switchover Values for Auto Range
76
ASTZ: Normal Device Status
77
ASTF: Error Status
77
AKEN: Device Identification
77
ARMU: Raw Value
77
ATEM: Temperatures
78
ADRU: Pressures/ Valve Voltage
78
ADUF: Flows
78
AGRD: Polynom Coefficients
78
AANG: Deviation from Zero Point after Autocalibration
78
AAEG: Deviation from End Point after Autocalibration
78
AFDA: Purge and Autocalibration Times
78
APAR: Request Autocalibration Tolerance Values
79
AVER: Query Software Version
80
Control Commands
81
SARE: Auto Range on
82
Settings
83
ESYZ: Set System Time
84
EUDP Set UDP Data Streaming Parameters
85
13 Appendix
86
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