BRP ROTAX 916 i C24 Series Manuals

Manuals and User Guides for BRP ROTAX 916 i C24 Series. We have 3 BRP ROTAX 916 i C24 Series manuals available for free PDF download: Manual, Installation Manual, Maintenance Manual

BRP ROTAX 916 i C24 Series Installation Manual (223 pages)

Brand: BRP | Category: Engine | Size: 52.94 MB

Brp-Rotax Installation Manual Chapter: 00-00-00 General Note

15
- Table of Contents
  15
- General
  16
- Type Description
  17
- Scope of Supply
  18
- Auxiliary Equipment (Optional)
  19
- Abbreviations and Terms (Depending on Respective Engine Type)
  20
  - Wiring Color Codes
    25
  - Conversion Table
    26
- Safety Notice
  27
  - Safety Information
    28
  - Instruction
    30
- Technical Documentation
  31
- Approval of Electric and Electronic Components (Equipment Qualification According to Rtca/Do-160)
  33
Chapter: 10-10-00 Storage and Installation

35
- Special Tools
  37
- General
  38
  - Engine Storage
    38
  - Unpacking the Engine
    39
  - Engine Handling
    43
Brp-Rotax Installation Manual Chapter: 24-00-00 Electrical Power

45
- System Description
  48
  - System Limitations
    48
- Interface Description- 916 I Type a
  50
  - Interface Overview
    50
  - Electrical Interfaces
    50
  - Mechanical Interfaces
    55
- Interface Description - 916 I Type C24
  56
- Installation Notes
  64
  - Installation Overview
    64
  - Grounding Cables
    64
  - Battery
    65
  - Control Elements
    66
- Validation of Installation
  72
Brp-Rotax Installation Manual Chapter: 61-00-00 Propeller Drive

75
- System Description
  77
  - System Limitations
    77
- Interface Description
  78
Brp-Rotax Installation Manual Chapter: 72-00-00 Engine

85
- System Description
  87
  - System Limitations
    91
- Interface Description
  93
  - Interface Overview
    93
  - Mechanical Interfaces
    93
- Installation Notes
  97
  - Engine Suspension
    97
Brp-Rotax Installation Manual Chapter: 72-60-00 Air Intake System

99
- System Description
  101
  - System Limitations
    101
- Interface Description
  104
  - Interface Overview
    104
  - Mechanical Interfaces
    105
  - Pneumatic Interfaces
    106
  - Electrical Interfaces
    107
- Installation Notes
  108
  - Installation Overview
    108
Brp-Rotax Installation Manual Chapter: 73-00-00 Engine - Fuel and Control

109
- System Description
  111
  - System Limitations
    111
- Interface Description
  112
  - Interface Overview
    112
  - Hydraulic Interfaces
    114
  - Electrical Interfaces - 916 I Type a
    114
  - Electrical Interfaces - 916 I Type C24
    115
  - Mechanical Interfaces
    115
- Installation Notes
  116
  - Installation Overview
    117
  - Fuel Lines
    118
  - Inlet Line
    118
  - Return Line
    118
  - Bypass Line
    118
  - Coarse Filter
    119
  - Water Trap, Gascolator
    119
  - Fine Filter
    119
  - Fuel Pump
    120
  - Fuel Pressure Sensor
    120
  - Fuel Pressure Regulator
    120
  - Fuel Tank
    120
  - Fuel Shut off Valve
    121
Brp-Rotax Installation Manual Chapter: 75-00-00 Cooling System

123
- System Description
  125
  - System Limitations
    125
- Interface Description
  126
  - Interface Overview
    126
  - Hydraulic Interfaces
    127
  - Air Cooling Interfaces
    129
- Installation Notes
  132
  - Installation Overview
    132
  - Water Inlet Elbow
    134
  - Expansion Tank
    134
  - Coolant Hoses
    135
  - Coolant
    135
- Validation of Installation
  136
Brp-Rotax Installation Manual Chapter: 76-00-00 Engine Controls

139
- Special Tools
  142
- System Description
  143
  - System Limitations
    143
- Interface Description
  144
  - Interface Overview
    144
  - Electrical Interfaces
    145
  - Interface Overview - 916 I Type C24
    148
  - Electrical Interfaces - 916 I Type C24
    149
  - Mechanical Interfaces
    152
- Installation Notes
  154
  - Installation Overview
    154
  - Installation Overview - 916 I Type C24
    156
  - LANE Select Switches
    158
  - Start Switch
    158
Brp-Rotax Installation Manual Chapter: 77-00-00 Engine Indicating

159
- System Description
  162
  - System Limitations
    162
- Interface Description
  163
  - Interface Overview
    163
  - Electrical Interfaces
    164
  - Interface Overview - 916 I Type C24
    167
  - Electrical Interfaces - 916 I Type C24
    168
- Installation Notes
  171
  - Installation Overview
    171
  - Installation Overview - 916 I Type C24
    174
Chapter: 78-00-00 Exhaust System

179
- System Description
  181
  - System Limitations
    181
- Interface Description
  182
  - Interface Overview
    182
  - Mechanical Interfaces
    183
Brp-Rotax Installation Manual Chapter: 79-00-00 Lubrication System

185
- System Description
  187
  - System Limitations
    187
  - Crankcase Pressure Measurement
    187
  - Measuring of the Vacuum
    189
  - Oil Hose Requirements
    191
- Interface Description
  192
  - Interface Overview
    192
  - Oil Tank Interfaces
    194
  - Oil Pump
    195
- Installation Notes
  198
  - Installation Overview
    199
  - Oil Thermostat
    199
  - Oil Lines
    200
  - Oil Radiator (Optional)
    200
- Filling and Purging the Oil System
  202
- Validation of Installation
  204
  - Crankcase Pressure Measurement
    204
  - System Description
    207
    
    System Limitations
    207
  - Interface Description
    208
    
    Interface Overview
    208
    
    Electrical Interfaces
    208
  - Installation Notes
    210
    
    Installation Overview
    210
    
    Wiring
    211
  - Starter Relay Assy. Technical Data
    213
  - Validation of Installation
    215

BRP ROTAX 916 i C24 Series Maintenance Manual (182 pages)

Brand: BRP | Category: Engine | Size: 38.81 MB

Table of Contents
3
General Note
5
General
14
Abbreviations and Terms (Depending on Respective Engine Type)
15
Wiring Color Codes
20
Conversion Table
21
Safety Notice
22
Safety Information
23
Instruction
25
Maintenance Concept
26
Technical Documentation
27
Use for Intended Purpose
29
Airworthiness Limitations
31
Maintenance
33
General Note
34
Authorized Personnel
36
Procedure Notes
37
Troubleshooting
39
Consumable Materials
40
Acceptable Methods, Techniques and Practice
44
Time Limits
47
Definition of Terms
48
Operating Hours
48
Terminology
48
Time Limit
49
Life Cycle
49
General Overhaul (TBO)
49
Purging the Oil System
49
Time Limit
50
Time Limit for Parts
52
Time Limit for the Coolant
52
Annual Inspection
52
Scheduled Maintenance Checks
53
Scheduled Maintenance Checks
54
Unscheduled Maintenance Checks
55
Visual Inspection
56
Maintenance Schedule Procedures (Maintenance Check List)
57
Check List/Maintenance Schedule
58
Maintenance Schedule
60
Engine Check after Propeller Strike Incidents
68
Removal of the Propeller Gearbox
68
Drive Gear - Removal
72
Propeller Strike Inspection
73
Installation of Propeller Gearbox
78
Examination after Engine Failure
84
Returning Engine to Service after Submerging in Water
85
Inspection in Extreme Climatic Conditions
86
Diminished Functional Capability of EMS
86
Returning Engine to Service after Influence by Fire
87
Exceeding of Max. Admissible Engine RPM
87
Exceeding of Max. Coolant Temperature
89
Non Compliance with the Coolant Specification
91
Checking of the Cooling System / Radiator Cap
92
Exceeding the Max. Permissible Oil Temperature
99
Oil Pressure below Minimum Value
100
Oil Specification Not Respected
103
Spark Plug Not in Accordance with Specification
105
Non Compliance of Fuel Quality
105
Smooth Performance of the Engine
106
Sudden Drop in Boost Pressure and Speed
107
Sudden Increase in Boost Pressure and Speed
108
Periodic Rise and Fall in Boost Pressure and Speed (Oscillation of Turbo Control Unit)
109
Lightning Strike
109
Reporting
111
Maintenance of the Systems
113
Replenishing Operating Fluids
115
Servicing Points on the Engine
116
Fluid Capacities
117
Cooling System
118
Coolant Check/Replenish
118
Lubrication System
121
Oil Level Check/Replenish
121
Scheduled Maintenance
125
Engine Cleaning
127
Visual Inspection
128
Checking the Engine Suspension
128
Corrosion
129
Leakage Check
130
Differential and Crankcase Pressure Check
132
Engine Control Unit (ECU)
137
Checking ECU
137
Read out the ECU Data Memory
138
Checking the AC-DC Converter Warning Lamps
138
Locking/Loosen of the Crankshaft
139
Test Run of Engine
141
Cooling System
143
Checking the Cooling System
144
Replacing the Coolant
145
Flushing the Cooling System
147
Expansion Tank, Radiator Cap
148
Fuel System
149
Leak Tests
150
Checking the Fuel Lines
150
Checking the Fuel Pressure Regulator
150
Fuel Injectors
151
Fuel Rail
151
Lubrication
152
Oil Change
154
Oil Filter - Removal
155
Inspecting of the Oil Filter Components
157
New Oil Filter - Installation
159
Cleaning the Oil Tank
160
Purging the Oil System
162
Flushing the Oil Circuit
162
Inspecting the Magnetic Plug
164
Installation of the Magnetic Plug
165
Electric System
166
Check of Wiring
168
Replacement of Spark Plugs
169
Remove the Spark Plugs
169
Inspection of Spark Plugs
169
Installation of Spark Plug
171
Fuse Box
172
Turbocharger
173
Checking and Cleaning Plug Screw (Turbo Oil Sump Assy.)
173
Propeller Gearbox
175
Checking the Propeller Gearbox
175
Check POP-OFF VALVE
176

BRP ROTAX 916 i C24 Series Manual (236 pages)

Brand: BRP | Category: Engine | Size: 36.26 MB

Table of Contents

3
1) General Note

11
- Chapter 1 General Note
  
  11
  - General
    12
  - Abbreviations and Terms (Depending on Respective Engine Type)
    13
  - Safety
    18
  - Safety Information
    20
  - Technical Documentation
    23
  - Type Description
    25
2) Operating Instructions

27
- Chapter 2 Operating Instructions
  
  27
  - Operating Limits
    28
  - Operating Media-Coolant
    32
  - Operating Media-Fuel
    33
  - Operating Media-Lubricants
    33
3) Abnormal Operation

35
- Chapter 3 Abnormal Operation
  
  35
4) Standard Operation

45
- Chapter 4 Standard Operation
  
  45
  - Daily Checks
    46
  - Pre-Flight Checks
    49
  - Engine Start
    50
  - After Engine Start
    56
  - Engine Run-Up
    57
  - Engine Shut-Off
    64
- Chapter 5 Performance and Fuel Consumption
  
  67
7) System Description

75
- Chapter 7 System Description
  
  75
  - General Specification
    76
  - Basic Specification
    76
  - Technical Data
    76
  - Engine Components
    77
  - Cylinder Arrangement
    79
  - Direction of Rotation
    79
  - Cooling System
    80
  - Fuel System
    81
  - Lubrication System
    82
  - Electric System
    84
  - Engine Management System
    86
  - Ignition Control
    86
  - Fuel Injection Control
    86
  - Communication Interfaces
    89
  - Air Intake System and Boost Pressure Control
    90
  - Exhaust System
    93
  - Propeller Gearbox
    94
- Chapter 8 Preservation and Storage
  
  95
- Chapter 9 Supplement
  
  99
- Chapter 10 Proper Disposal
  
  101

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BRP ROTAX 916 i C24 Series Manuals

BRP ROTAX 916 i C24 Series Installation Manual (223 pages)

Table of Contents

Brp-Rotax Installation Manual Chapter: 00-00-00 General Note

Chapter: 10-10-00 Storage and Installation

Brp-Rotax Installation Manual Chapter: 24-00-00 Electrical Power

Brp-Rotax Installation Manual Chapter: 61-00-00 Propeller Drive

Brp-Rotax Installation Manual Chapter: 72-00-00 Engine

Brp-Rotax Installation Manual Chapter: 72-60-00 Air Intake System

Brp-Rotax Installation Manual Chapter: 73-00-00 Engine - Fuel and Control

Brp-Rotax Installation Manual Chapter: 75-00-00 Cooling System

Brp-Rotax Installation Manual Chapter: 76-00-00 Engine Controls

Brp-Rotax Installation Manual Chapter: 77-00-00 Engine Indicating

Chapter: 78-00-00 Exhaust System

Brp-Rotax Installation Manual Chapter: 79-00-00 Lubrication System

BRP ROTAX 916 i C24 Series Maintenance Manual (182 pages)

Table of Contents

BRP ROTAX 916 i C24 Series Manual (236 pages)

Table of Contents

Table of Contents

1) General Note

Chapter 1 General Note

2) Operating Instructions

Chapter 2 Operating Instructions

3) Abnormal Operation

Chapter 3 Abnormal Operation

4) Standard Operation

Chapter 4 Standard Operation

Chapter 5 Performance and Fuel Consumption

7) System Description

Chapter 7 System Description

Chapter 8 Preservation and Storage

Chapter 9 Supplement

Chapter 10 Proper Disposal

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