Branson 4015r Manuals

Manuals and User Guides for Branson 4015r. We have 1 Branson 4015r manual available for free PDF download: Owner's Manual

Branson 4015r Owner's Manual

Branson 4015r Owner's Manual (454 pages)

Brand: Branson | Category: Tractor | Size: 53 MB

Table of Contents

Chapter 1 General Information

7
- Table of Contents
  7
- General Information for Service
  8
  - For Safe Operation
    8
    
    Work Place
    8
    
    Working Clothes and Other Safety Gears
    9
    
    Tool
    9
    
    Standard Parts, Lubricant, Grease and Oil
    10
    
    Finishing Up And Checking
    10
    
    Torque Part
    10
    
    Electric System
    10
    
    Safety During Service
    11
    
    Waste Disposal
    12
    
    Location of Decals
    13
- General Information for Maintenance
  17
  - Tightening Torque
    17
    
    Hex. Bolt
    17
    
    Stud Bolt
    17
  - Oil, Grease, Fuel and Coolant Specifications
    18
  - Electric Device Service
    18
  - Using Standard Part And Adhesive
    19
- Inspection and Corresponding Action
  21
  - Daily Inspection
    21
    
    Checking Work Place
    21
    
    Checking Condition Around Tractor
    21
    
    Checking When Seating on Driver's Seat
    21
    
    Checking When Turning Ignition Switch
    21
    
    Checking When Starting Engine
    21
    
    General Information for Service
    22
  - Machine History And Information
    22
    
    Serial Number
    22
    
    Transmission Serial Number
    22
    
    Engine Number
    22
    
    Hourmeter
    22
- Components of Tractor
  23
- Front And Rear Exterior View
  23
- Interior View
  24
- Exterior Dimensions
  26
- Tractor Specifications
  26
- Major Specifications
  27
- Driving Speed
  29
- Periodic Maintenance Schedule Table
  30
- Periodic Inspection
  30
- Inspection Description
  32
  - Fueling Into Fuel Tank
    32
  - Checking Engine Oil
    33
  - Checking Coolant Amount
    33
  - Checking Lamps
    34
  - Checking Seat Belt
    34
  - Cleaning Radiator Dust Grill
    34
  - Checking Instrument Cluster Signals
    34
  - Changing Engine Oil
    35
  - Replacing Engine Oil Filter
    36
  - Replacing Hst Filter [Hst Model]
    36
  - Replacing Transmission/Hydraulic Filter
    37
  - Changing Transmission Fluid/Hydraulic Oil
    37
  - Adjusting Clutch Pedal [Mec. Model]
    38
  - Adjusting Brake Pedal
    39
  - Adjusting Fan Belt Tension
    39
  - Checking Fuel Line
    40
  - Cleaning Air Cleaner Element
    40
  - Battery
    41
  - Checking Radiator And Intake Hoses
    41
  - Applying Grease
    42
  - Adding Anti-Freeze
    43
  - Fuse And Relay
    44
  - Tire Inflation Pressure
    45
  - Checking Toe-In
    45
  - Adjusting Front Wheel Toe-In
    45
  - Tightening Wheel Bolt
    46
Table of Contents

47
- Chapter 2 Engine
  49
- Exterior and Names of Parts
  49
- Specification
  49
- Engine Dimensions
  50
- Name of each Part
  52
- Emissions Regulations
  53
  - EPA Emissions
    53
  - The Emissions Certificate
    53
  - Warranty Condition of
    54
  - Main Function and Periodic Check
    55
- Periodic Checklist
  55
- Check the Main Function
  56
  - Visual Check
    56
  - Lubricating Oil
    56
  - Fuel
    57
  - Coolant
    58
  - V-Belt
    59
  - Every 50Hrs Check
    59
  - Check Every 250Hrs
    59
  - Check Every 500Hrs
    59
  - Check Every 1,000Hrs
    59
  - Check Every 2,000Hrs
    59
  - Defect Diagnosis and Management
    60
- DPF Data Logger
  65
  - Installation
    65
- Dpf System
  65
- Introduction
  65
- Signal Lamp
  65
  - Scanner (Fault Diagnosis Device)
    65
  - Logging Data
    65
- Features (Input / Output)
  66
  - Data Logger Specification
    66
  - Hardware Block Diagram
    66
- Electric Specification
  67
  - DPS Sensor
    67
  - EGTS Sensor (Exhaust Gas Temperature Sensor)
    68
    
    DPF Check LED Lamp
    70
    
    CAN Communication
    73
    
    PC USB2 Communications
    76
    
    Rtc(Real Time Check) Power
    76
    
    Running Temperature Range
    77
    
    Case: Water-Proof Case
    77
  - Warranty
    77
    
    We Guarantee DPF Data Logger
    77
- Sectional View for Major Components
  78
  - Cylinder Block
    78
  - Gear Case
    80
  - Flywheel Housing and Oil Pan
    81
  - Cylinder Head and Head Cover
    82
  - Intake Manifold
    84
  - Exhaust Manifold
    87
  - Camshaft and Drive Gear
    91
  - Crankshaft and Piston
    92
  - Lubrication System
    93
  - Cooling System
    96
  - Fuel Injection Pump
    97
  - Fuel Injection System and Valve
    98
  - Fuel System
    99
  - Start Motor
    101
  - Alternator and Electric System
    102
  - DPF Application System
    103
  - Dpf's Sensor Option
    105
- Disassembly and Service
  107
  - Engine Removal
    107
  - Disassembly of Engine
    111
    
    General Precautions
    111
    
    Lubricating Oil
    111
    
    V-Belt, V-Pulley
    112
    
    Alternator
    112
  - After-Treatment Device (Atd) [3015R(H)/3515R(H)/4015R(H)]
    112
  - Exhaust Manifold
    112
  - Fuel Injection Pipes
    113
  - Fuel Drain Line
    113
  - Fuel Injection Valve (Injector)
    113
  - Glow Plug
    113
  - Intake Manifold
    114
  - Water Pump
    114
  - Oil Filter
    114
  - Oil Cooler
    114
  - Head Cover
    115
  - Rocker-Arm Shaft
    115
  - Push Rod
    115
  - Cylinder Head
    116
  - Fuel Filter
    116
  - Oil Pan
    116
  - Frame and Oil Suction Pipe
    117
  - Starter
    117
  - Flywheel
    117
  - Mounting Flange
    117
  - Oil Seal Housing
    118
  - Crank Pulley
    118
  - Gear Case
    118
  - Fuel Injection Pump
    118
  - Idle Shaft and Idle Gear
    119
  - Cam Shaft Assembly
    119
  - Oil Pump
    119
  - Gear Case Flange
    119
  - Piston and Connecting Rod
    120
  - Crank Shaft
    120
- Main Parts Inspection & Maintenance
  120
  - Cylinder Head
    122
  - Cylinder Block
    123
  - Valve Device
    123
  - Piston & Piston Ring
    125
  - Crank Shaft
    127
  - Cam Shaft
    128
  - Gears
    129
- The Engine Assembly
  130
  - Caution before Assembling the Engine
    130
  - Cylinder Block
    130
  - Crankshaft
    130
  - Piston and Connecting Rod
    131
  - Gear Case Flange
    132
  - Oil Pump
    132
  - Camshaft
    133
  - Injection Pump
    133
  - Idle Gear
    134
  - Gear Case
    135
  - Frame and Oil Suction Pipe
    135
  - Oil Pan
    135
  - Oil Seal Housing
    135
  - Mounting Flange
    136
  - Flywheel
    136
  - Crank Pulley
    136
  - Cylinder Head
    137
  - Push Rod
    137
  - Rocker Arm Assembly
    138
  - Cylinder Head Cover
    139
  - Glow Plug
    139
  - Injection Valve (Injector)
    140
  - Water Pump
    140
  - Intake Manifold
    140
  - Fuel Drain Pipe
    140
  - Fuel Supply Pipe
    141
  - Oil Filter
    141
  - Exhaust Manifold
    141
  - Fuel Filter
    141
  - Starter
    142
  - Alternator
    142
  - V-Belt
    142
  - After-Treatment Device (ATD) [3015R(H)/3515R(H)/4015R(H)]
    142
  - Lubricating System
    142
- Engine Operation
  143
- Engine Important Parts Maintenance
  144
- Electrical System
  150
- Main Bolt Tightening Torque
  156
- Maintenance Standard Table
  156
- Standard Bolt & Nut Tightening Torque
  157
- Service Data
  158
Chapter 3 Clutch [Mec. Model]

163
- Overview
  164
- Sectional View Of Clutch Assembly
  164
- Clutch Pedal Components
  165
- Clutch Pedal Play Adjustment
  166
- Clutch Housing
  167
- Sectional View for Major Components
  167
- Clutch Release
  169
- Clutch Disassembly
  170
  - Park the Tractor on Level Ground and Apply the Hand
    170
- Clutch Housing Removal
  170
- Disassembly
  170
Table of Contents

173
- Chapter 4 Transmission
  174
- Overview
  174
- Specification
  174
- Power Transfer
  175
  - Transmission Assembly Diagram
    175
  - Power Flow Chart
    177
  - Structure and Operating
    179
- Main Shift
  179
- F-R Shuttle Shift
  182
- Range Shift
  184
- Pto Shift
  187
- 4Wd
  189
- Rear Axle
  190
  - Power Transfer
    190
  - Operation and Adjustment
    191
- Differential System
  191
- Brake
  192
  - Overview
    192
  - Operating Principle Of Brake
    194
  - Brake Pedal Free Play Adjustment
    195
- Parking Brake Operation
  196
- Sectional View for Major Components
  200
- Shaft, F/R Drv [Mec. Model]
  200
- Main Shift [Mec. Model]
  201
- Shuttle Ass'y [Mec. Model]
  202
- Range Shift Gear
  203
- Main P.t.o Shaft
  205
- Pto Drive Shaft
  207
  - Fork, Main Shift [Mec. Model]
    208
  - Lever Ass'y, Range Shift
    209
  - Front Drive Shaft
    210
- 4Wd Lever
  211
- Fork & Lever, Pto
  212
- Ring Gear & Diff.gear Ass'y
  213
- Differential
  214
- Driving Part, Rear Axle
  215
- Brake
  216
- Brake Pedal
  217
- Disassembly and Service
  219
  - Mec. Model
    219
  - Clutch Housing Removal
    219
  - Transmission Case Assembly Disassembly
    221
  - Transmission Case Assembly Components Disassembly
    223
  - Hst Model
    230
  - Clutch Housing Removal
    230
  - Transmission Case Assembly Disassembly
    233
  - Transmission Case Assembly Components Disassembly
    234
    
    4WD Shaft Disassembly [MEC. Model/Hst Model]
    240
  - Rear Axle Case Disassembly
    241
    
    Rear Axle Drive Section Disassembly
    244
    
    Brake Assembly Disassembly
    246
    
    Pto Shift Gear Disassembly
    248
    
    Differential System Disassembly
    249
Chapter 5 Front Axle

253
- Overview
  254
- Specifications
  254
- Tightening Torque For Major Components
  254
- Power Transfer
  255
- Knuckle Section
  256
- Inspection and Adjustment
  257
- Toe-In
  257
- Troubleshooting
  258
- Center Pin Support
  259
- Sectional View for Major Components
  259
- Tie Rod
  260
- Ring Gear And Differential Gear
  261
- 4Wd Gear Case
  262
- Spacer
  263
- Front Drive Shaft
  264
- Disassembly and Service
  265
- Front Gear Case
  269
- Front Axle Case Component Disassembly
  269
- Front Differential
  275
- Front Differential Assembly Disassembly
  277
Table of Contents

279
- Circuit Diagram for Hydraulic System
  281
- Diagram for Hydraulic System
  283
- Chapter 6 Hydraulic System
  285
- Control Valve
  285
- Hydraulic Pump
  285
- Major Component Specifications
  285
- Pst Valve
  285
- Front Outlet Valve
  286
- Hst [Hst Model]
  286
- Pto Valve
  286
- Rear Scv Valve
  286
- Hst Filter [Hst Model]
  287
- Hydraulic Filter
  287
- Oil Cooler [Hst Model]
  287
- Pst Cylinder
  287
- Structure and Operation
  288
  - Steering Valve
    288
    
    Overview
    288
    
    Internal Structure and Operating Principle
    289
    
    Examples Of Steering Wheel Operation
    291
  - Pst Cylinder
    294
  - Hydraulic Pump
    295
  - Pto Valve
    296
  - Rear Scv Valve
    298
  - Front Outlet Valve Assembly
    300
  - Control Valve
    302
    
    Operation And Oil Flow
    304
    
    Control Lever Operation
    308
  - Hydraulic Cylinder Case Assembly
    310
    
    Hydraulic Cylinder Case
    310
    
    Safety Valve
    311
    
    Stop Valve (Also As Slow Return Valve)
    312
  - Hydraulic Filter And Strainer
    313
    
    Hydraulic Filter
    313
    
    Hst Filter [Hst Model]
    314
- Hst(Hydrostatic Transmission)
  315
  - Hst Passage Composition
    315
  - Exterior Dimension
    316
  - Circuit Diagram
    317
  - Hst Pump
    318
  - Hst Motor
    318
  - Charge Relief Valve
    319
  - Neutral Valve
    320
  - Main Relief Valve
    323
  - Hst Pedal And Link
    324
- Oil Cooler [Hst Model]
  327
- Position Control
  327
- Draft Control
  328
- Troubleshooting
  329
- Sectional View for Major Components
  330
  - Steering Column
    330
  - Cylinder
    331
  - Pipe
    332
  - Hyd Pump
    333
  - Case, Hyd Cylinder
    334
  - Relief Valve
    335
  - Piston Ass'y
    337
  - Safty Valve
    338
  - Stop Valve
    339
- Hyd Control Position Type
  340
- Draft Control
  342
- Hyd Piping
  343
- Hyd Filter
  344
- Hyd Pump [Hst Model]
  346
- Oil Cooler [Hst Model]
  347
- Disassembly and Service
  348
- Hydraulic Cylinder Case Assembly Disassembly and Assembly
  348
- Control Valve Disassembly
  354
- Rear Scv Valve Disassembly
  360
- Pto Valve Disassembly
  362
- Front Outlet Valve Disassembly
  364
- Steering Valve Disassembly
  365
- Hydraulic Pump Disassembly
  367
- Hst [Hst Model]
  369
- Relief Valve Block Disassembly
  374
- Inspection, Adjustment and Test
  375
- Pst Valve
  376
  - Relief Valve Pressure Test
    376
- Pto Valve
  376
  - Sequence Valve Pressure Test
    376
- Front Outlet Valve
  377
  - Relief Valve Pressure Test
    377
- Hst Neutral Setting [Hst Model]
  377
- Hst Main Relief Valve Pressure Test
  378
Table of Contents

379
- Chapter 7 Electric System
  381
- Major Electric System Specifications
  381
- Major Electric Component Layout Diagram
  383
- Electric Wiring Diagram
  385
- Color Definition
  387
- Symbol
  387
- Symbols and Wiring Color Definition in Electric Circuit
  387
- Battery And Fusible Link
  388
- Circuit Configuration by Major Function
  388
- Ignition Switch On
  389
- Preheat
  391
- Pto Operation
  392
- Instrument Cluster And Sensors
  394
- Combination Switch And Head Lamp
  396
- Turn Signal Lamp Switch, Hazard Warning Flasher and Flasher Unit
  397
- [3015R(H)/3515R(H)/4015R(H)]
  398
- Battery
  399
- Service Tips
  399
- Service Tips and Components of Electric System
  399
- Electric Wiring
  400
- Fuse
  400
- Components
  401
- Ignition Switch
  401
- Fuse Box
  402
- Fusible Link
  402
- Relay 5P
  403
- Preheat Relay
  404
- Preheat Controller
  405
- Flasher Unit
  407
- Cruise Controller [Hst Model]
  408
- Safe Start Switch [Mec. Model]
  409
- Pto Engagement Switch
  410
- Safety Start Neutral Switch [HST Model]
  411
- Stop Lamp Switch
  411
- Starter
  412
- Alternator
  413
- Engine Oil Pressure Switch
  413
- Coolant Temperature Sensor (Preheating)
  414
- Coolant Temperature Sensor (Meter)
  415
- Fuel Cut-Off Solenoid
  415
- Fuel Sensor
  416
- Glow Plug
  416
- Combination Switch
  417
- Horn
  417
- DPF Logger [3015R(H)/3515R(H)/4015R(H)]
  418
- Differential Pressure Sensor [3015R(H)/3515R(H)/4015R(H)]
  420
- Exhaust Gas Temperature Sensor [3015R(H)/3515R(H)/4015R(H)]
  420
- Instrument Cluster
  421
- Head Lamp
  426
- Lamp Bulb Replacement
  426
- Front Turn Signal Lamp
  427
- Rear Combination Lamp
  429
- Main Wiring Diagram
  433
- Wiring Diagram
  433
- Bonnet Wiring Diagram (Wiring G)
  437
- Battery
  439
- Sectional View for Major Components
  439
- Switch
  441
- Fender
  443
- Hst Pedal [Hst Model]
  445
- Troubleshooting
  446
  - General Information
    449
  - Engine
    451
  - Transmission
    452
  - Index
    453

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