Big Joe PDBB-20-T12 Manuals

Big Joe PDBB-20-T12 Manuals

Manuals and User Guides for Big Joe PDBB-20-T12. We have 1 Big Joe PDBB-20-T12 manual available for free PDF download: Operation, Maintenance, Repair Parts List

Big Joe PDBB-20-T12 Operation, Maintenance, Repair Parts List

Big Joe PDBB-20-T12 Operation, Maintenance, Repair Parts List (114 pages)

POWER DRIVE INTERMEDIATE LIFT TRUCK, Serial Number 375067 and Higher

Brand: Big Joe | Category: Trucks | Size: 3 MB

Table of Contents

Table of Contents
3
1 Description

7
- Introduction
  7
- General Description
  7
- Safety Features
  8
- Pdbb-20-T12 Lift Truck
  9
2 Operation

11
- General
  11
- Operating Precautions
  11
- Before Operation
  11
- Operator Checks
  12
- Sample of Operator Check List
  13
  - Power Drive Control Handle
    14
  - 2-4.1. Control Handle
    14
  - 2-4.2. Steering Arm Controls
    14
  - 2-4.3. Driving and Stopping Procedures
    14
  - Belly-Button Switch Guard
    15
  - Steering Arm Return Spring
    15
  - Lift/Lower/Stop Control
    15
  - Parking
    15
3 Planned Maintenance

17
- General
  17
- Monthly and Quarterly Checks
  17
- Gel Cell Battery Care
  17
- 3-3.2. Charging Batteries
  17
- Monthly and Quarterly Inspection and
  17
- Service Chart
  17
- Charge Indicator
  18
  - 3-3.3. Removing Batteries from Charger
    19
  - Lubrication
    19
  - Lift Chain Maintenance
    19
- Recommended Lubricants
  19
- Lubrication Diagram
  20
- Lubrication Chart
  20
4 Troubleshooting

21
- General
  21
- Gel Cell Battery Charger 004987 Troubleshooting
  23
- 4-2.1. DIP SWITCH SETTING (Figure 4-1)
  23
- 4-2.2. Thermistor
  23
- 4-2.3. Circuit Breaker Testing
  23
- 4-2.4. Power Transformer Testing
  23
- 4-2.5. Circuit Board Testing
  23
- Transistor Controller Troubleshooting
  24
- 4-3.1. Fault Detection
  24
- 4-3.2. Hand Held Programmer
  24
- 4-3.3. Fault Recording
  24
- 4-3.4. Fault Recovery
  24
- 4-3.5. General Checkout
  25
- 4-3.6. Adjustment
  25
- 4-3.7. Diagnostics and Troubleshooting
  26
- Led Codes
  26
- Troubleshooting Chart
  27
- Troubleshooting Chart
  28
- Wiring Diagram (Sheet 1)
  30
- Electrical Schematic (Sheet 1)
  36
5 Steering Arm, Control Head and Pivot Tube Servicing

39
6 Brake Servicing

47
7 Transmission, Drive Wheel, and Load Wheel Servicing

53
8 Elevation System Servicing

57
- General
  57
- Lift Chain Wear Inspection
  57
- Lift Chain Length Adjustment
  57
- Lift Chain Replacement
  57
- Lift Cylinder Removal
  57
- Elevation System
  58
  - Ram Head Removal
    59
  - Lubrication of Mast
    59
9 Hydraulic System Servicing

61
10 Electrical Components

65
- Batteries and Emergency Power Disconnect
  66
- 10-3.1.Maintenance
  67
- 10-3.2.Cleaning
  67
- Electrical Control Panel
  67
- Emergency Power Disconnect
  67
- Emergency Power Disconnect
  68
- Transistor Control Electrical Contactor Panel
  70
- Electrical Components
  71
11 Illustrated Parts Breakdown

73

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