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Stellar SR44
User Manuals: Automationdirect.com Stellar SR44 Starter
Manuals and User Guides for Automationdirect.com Stellar SR44 Starter. We have
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Automationdirect.com Stellar SR44 Starter manual available for free PDF download: User Manual
Automationdirect.com Stellar SR44 User Manual (238 pages)
Brand:
Automationdirect.com
| Category:
Controller
| Size: 7 MB
Table of Contents
Table of Contents
9
Manual Overview
14
Overview of this Publication
14
Who Should Read this Manual
14
Supplemental Publications
14
Technical Support
14
Special Symbols
14
Chapter 1: Mechanical Installation
15
Mechanical Installation
15
Mounting
15
Requirements for an Enclosure
15
Ventilation
15
Storage and Derating
15
Altitude
15
Mechanical Installation
16
Assisted Flow
16
Heat Output of Units
16
Clearance
17
Ccchapter Hapter Hapter I Nstallation
21
Chapter 2: Electrical Installation
24
Warnings & Agency Approvals
24
Isolation
24
Electrical Power and Control Supply Requirements
24
Access
24
Fuse Protection
24
Agency Approvals
24
Electrical Connections - Specifications
25
Electrical Supplies
25
Control, Power, and Ground Terminations
25
Standard Wiring Configurations
26
Wiring Diagram for In-Line Connection of Motors
26
Wiring Diagram for In-Delta Connection of Motors
27
Motor Control Circuits
28
Bypass Control
28
Multiple Motor Starting & Stopping
29
External Motor Protection Relay
29
Motor Reversing
29
Wiring Diagram for Motor Reversing
30
Electrical Connections - Terminal Locations
31
General Electrical Connections
31
Electronic Control Card
31
Power Supply Connections
34
Power Circuit Electrical Supply
34
Motor Connections
34
Control Circuit Electrical Supply
34
Control Card Connections
35
(Reserved for Future Use)
35
Control Inputs
35
Control Outputs
35
Typical Motor Power at Rated Voltage
36
Chassis Size 1 Motor Power Ratings
36
Chassis Size 2 Motor Power Ratings
36
Fuse and Current Ratings
37
Full-Load Current Limit and Short-Circuit Protection
37
External Fuse Requirements
38
Overload Current Profile and Duty Cycle AC-53A
39
Overload Current Profile AC-53B
40
Overcurrent Trip Graph
41
Ccchapter Hapter Hapter a Pplications
43
Chapter 3: Applications
46
Motor Suitability and Associated Considerations
46
Suitability
46
Induction Motor Characteristics
46
Rating
46
Maximum Motor Cable Length
47
Power Factor Correction Capacitors
47
Lightly Loaded Small Motors
47
Motors Installed with Integral Brakes
47
Older Motors
47
Wound-Rotor or Slip-Ring Motors
47
Enclosures
47
Efficiency
48
High-Efficiency Motors
48
EU Compliance with the EMC Directive
48
Fuses
48
Rules for Specific Applications
49
In-Delta Operation
49
High-Inertia Loads
49
Reserved
49
Resistive Loads
49
Frequent Starting
49
Optimizing
49
Soft Stopping
50
Reversing Drives and Plug-Braking
50
Replacement of Fluid Couplings
50
Two-Speed Motor Applications
50
Multiple Motor Starting
50
Overhauling Loads
50
Application Table
50
Concepts and Principles of Fixed-Speed Induction Motor Starting
52
Induction Motor Starting and Control
52
Introduction
52
The Induction Motor
52
Starting Induction Motors
54
Electro-Mechanical Methods of Starting
55
The Semiconductor Motor Controller
56
Running Induction Motors
57
Reliability Considerations
58
Principles of the Optimizing Mode
59
Principles
59
Advantages of Energy Optimizing
60
Additional Benefits in Practice
60
Optimizing with the SR44 System
61
How Much Energy
62
Estimating Energy Savings
63
Chapter 3 Glossary of Terms
64
Power Factor Conversion Chart
65
Ccchapter Hapter Hapter C Ompatibility
67
Chapter 4: Electromagnetic Compatibility
68
Electromagnetic Compatibility (EMC)
68
Introduction
68
Applicable Standard Within the EU
68
Mandatory Requirements Within the EU
68
Guidance for Installation Personnel and System Designers
68
Guidance for Installation Personnel
68
EMC Basic Criteria
69
Purchasing Implications of Meeting an EMC Standard
69
Basic EMC Considerations
70
Immunity
70
Emissions
70
Emissions - Harmonics
70
Emissions - Radio Frequency (RF)
70
Emissions - Conducted
71
Important Systems Information
71
Strategies for Attaining and Maintaining EMC Compliance
72
Ccchapter Hapter Hapter M I Eypad Enu Tems P and Arameters
73
Chapter 5: Keypad Menu Items and Parameters
76
How to Use this Chapter
76
How Keypad Menu Items and Parameters Are Arranged
76
Configuring the SR44 Soft Starter
77
General Configuration Information
77
User Interface
78
System Status Mode
79
Menu Navigation Mode
79
Data Entry Mode
80
Changing Parameter Value
80
Soft Starter Data Types
80
Bit Masks
81
Keypad Boot-Up Messages
81
Keypad Menu Structure
82
Abbreviated Map of Keypad Structure
82
Complete Keypad Menu Structure
83
Parameter Basic Information
89
(Table of Contents Continued Next Page)
89
Menu Settings and Parameter Descriptions
97
Restoring Defaults
97
Example of Menu Settings and Parameters Descriptions
97
Applications' Menu
98
Auto Features' Menu
101
Basic' Menu
104
Advanced' Menu
107
Monitoring' Menu
116
Permanent Store' Menu
118
Password' Menu
119
Inputs' Menu
120
Outputs' Menu
121
Parameters' Menu
123
Definitions for Chapter 5
154
Ccchapter Hapter Hapter C Ommunications
155
Chapter 6: Serial Communications
156
Overview
156
Quick Start
156
Specifications
157
Parameter Memory Addresses
158
Serial Communication to SR44
167
Parameter Scaling
167
Reading Holding Registers (Modbus Function 03)
168
Writing Single Coil (Modbus Function 05)
169
Writing Single Register (Modbus Function 06)
170
P-124 Offline Commands
171
Read Exception Status (Modbus Function 07) - Starter 01
172
Returned Errors
172
Example PLC Communications Programs
173
CLICK PLC Example Program
173
Irectlogic PLC Example Program
179
Productivity3000 PLC Example Program
184
Ccchapter Hapter Hapter O H Ptional Ardware
189
Chapter 7: Optional Hardware
190
SR44-RS485 Communication Card
190
Communication Card General Information
190
Connecting the Communication Card
191
SR44-KPD Remote Keypad
192
Remote Keypad General Information
192
Connecting the Remote Keypad
193
Aaa Ppendix Ppendix Ppendix
195
Appendix A: Setup Examples
196
Setup Examples
196
How to Read the Setup Examples
196
Enabling and Disabling the SR44
198
Note for A.1 Setup Examples
199
Loading the 'Large Pump' Application into Memory
199
Changing from 'Keypad Starting' to 'Remote Starting
200
Permanently Saving Parameters Set by the User
201
Loading the Default Parameter Values with 'Keypad Starting' Optiona-8
202
Loading the Default Parameter Values with 'Remote Starting' Optiona-9
203
Viewing Basic Operating Parameter Values Via the Settings Menu
204
Changing a Password
205
A.1.10A - Unlocking and Locking the Keypad
206
A.1.10B - Clearing the Password
206
Using the Pre-Programmed Relay Options
207
Setting the Low Amps Level and Using the K2 Relay to Display the Status of Low Current Bit
208
Using the K2 Relay to MIMIC Programmable Input 1
212
Advanced Setup Examples
213
Changing the Parameter Group after the Unit Has Passed Top of Ramp
214
(Reserved for Future Use
217
Selecting Optimizing with Programmable Input 1
218
Appendix B: Applications Data
224
Appendix C: Technical Hints
226
Technical Hints
226
With SR44 Soft Starters
229
Appendix D: Using Automationdirect Plcs
230
Compatibility Overview
230
CLICK PLC I/O Compatible with SR44 Soft Starters
230
DL05/DL06 PLC I/O Compatible with SR44 Soft Starters
231
DL105 PLC I/O Compatible with SR44 Soft Starters
232
DL205 PLC I/O Compatible with SR44 Soft Starters
232
DL305 PLC I/O Compatible with SR44 Soft Starters
232
DL305 PLC I/O Compatible with SR44 Soft Starters
233
DL405 PLC I/O Compatible with SR44 Soft Starters
234
P3000 PLC I/O Compatible with SR44 Soft Starters
234
Terminator I/O Compatible with SR44 Soft Starters
235
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