Atlas Copco Dynapac F1800C Manuals

Manuals and User Guides for Atlas Copco Dynapac F1800C. We have 1 Atlas Copco Dynapac F1800C manual available for free PDF download: Operation & Maintenance Manual

Atlas Copco Dynapac F1800C Operation & Maintenance Manual (318 pages)

Paver

Brand: Atlas Copco | Category: Finishers | Size: 10 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Laws, Guidelines, Accident Prevention Regulations
12
Safety Signs, Signal Words
13
Danger
13
Warning
13
Caution
13
Note
13
Other Supplementary Information
13
Warnings
14
Prohibitive Symbols
16
Protective Equipment
17
Environmental Protection
18
Fire Prevention
18
Additional Information
19
CE Identification and Declaration of Conformity
20
Guarantee Conditions
20
Residual Risks
21
Sensibly Predictable Incorrect Usage
22
A Correct Use and Application
23
B Vehicle Description
25
Application
25
Description of Assemblies and Functions
26
Vehicle
27
Construction
27
Danger Zones
31
Safety Devices
32
Technical Data, Standard Configuration
34
Dimensions (All Dimensions in MM)
34
Allowed Angle of Rise and Slope
35
Permissible Approach Angle
35
Weights (All Weights in T)
36
Capacity Data
37
Travel Drive/Traction Unit
38
Engine EU 3A / Tier 3 (O)
38
Engine EU 3B / Tier 4F (O)
38
Hydraulic System
38
Material Compartment (Hopper)
39
Material Transfer
39
Material Distribution
39
Screed Lifting Device
40
Electrical System
40
Permissible Temperature Ranges
40
Identification Points
41
Warning Signs
44
Information Signs
47
CE Marking
49
Instructive Symbols, Prohibitive Symbols, Warning Symbols
50
Danger Symbols
51
Further Warnings and Operating Instructions
52
Identification Label for the Paver Finisher (41)
53
Engine Type Plate
54
Standards
55
Continuous Sound Pressure Level F1800C
55
Operating Conditions During Measurement
55
Measuring Point Configuration
55
Vibration Acting on the Entire Body
56
Vibrations Acting on Hands and Arms
56
Electromagnetic Compatibility (EMC)
56
C10.18 Transportation
57
Safety Regulations for Transportation
57
Transportation on Low-Bed Trailers
58
Preparations
58
Securing the Load
60
Prepare the Low Loader
60
Driving Onto the Low-Bed Trailer
61
Lashing Equipment
62
After Transportation
63
Protective Roof (O)
64
Transportation
65
Preparations
65
Driving Mode
67
Loading by Crane
68
Towing
71
Safely Parking the Vehicle
73
Lifting the Vehicle with Hydraulic Lifts, Lifting Points
74
D10.18 Operation
75
Safety Regulations
75
Controls
77
Operating Panel
77
Remote Control
122
D30.18 Mode of Operation
127
Operating Elements on the Paver Finisher
127
Control Elements on the Operator's Control Station
127
Protective Roof (O)
128
Control Platform, Telescoping Seat Consoles
129
Operating Panel
130
Service Brake ("Foot Brake") (O)
130
Seat Console
131
Storage Space
131
Protective Roof (O)
132
Windscreen Wiper
133
Sunshade
133
Holder for the Vandalism Protection Facility
133
Driver's Seat, Type I
134
Driver's Seat, Type II
134
Fuse Box
136
Batteries
137
Main Battery Switch
137
Hopper Transport Safeguard
138
Screed Lock, Mechanical (O)
138
Paving Thickness Indicator
139
Auger Lighting (O)
140
LED Working Light (O)
141
Mechanical Height Adjustment, Auger (O)
142
Sensor Rod / Sensor Rod Extension
143
Manual Separator Fluid Spray (O)
145
Separator Fluid Spraying System (O)
146
Conveyor Limit Switches
147
Ultrasonic Auger Limit Switches
148
(Left and Right) - PLC Version
148
Ultrasonic Auger Limit Switches
149
(Left and Right) - Conventional Version
149
Volt / 12 Volt Sockets (O)
150
Central Lubrication System (O)
151
Pressure Control Valve for Paving Stop with Relief
152
Lane Clearer (O)
153
Screed Eccentric Adjustment
154
Push Roller Crossbar, Adjustable
155
Push Roller Damping
156
Hydraulic (O)
156
Fire Extinguisher (O)
157
First-Aid Kit (O)
157
Rotary Beacon (O)
158
Illuminated Balloon (O)
159
Installation and Operation
160
Maintenance
161
Replacing the Lamp
161
D40.18 Mode of Operation
163
Preparing for Operation
163
Required Devices and Aids
163
Before Starting Work
165
(In the Morning or When Starting Paving)
165
Check List for the Machine Operator
165
Starting the Paver Finisher
168
Before Starting the Paver Finisher
168
Normal" Starting
168
External Starting (Starting Aid)
171
After Starting
174
Observe Indicator Lamps
174
Battery Charge Indicator (2)
174
Error Message (3)
174
Oil Pressure Indicator Lamp for the Diesel Engine (4)
174
Preparation for Transportation
176
Driving and Stopping the Paver Finisher
178
Preparations for Paving
179
Separator Fluid
179
Screed Heater System
179
Direction Marks
180
Loading/Conveying Material
182
Filling Function
182
Starting for Paving
184
Checks During Paving
185
Paver Function
185
Quality of the Layer
185
Interrupting/Terminating Operation
187
During Breaks in Paving (E.g. Delay Due to Material Trucks)
187
During Longer Breaks
187
(E.g. Lunch Break)
187
When Work Is Finished
189
Malfunctions
190
Error Code Query for Engine
190
Output of Numerical Code
191
Problems During Paving
193
Malfunctions on the Paver Finisher or Screed
195
E10.18 Set-Up and Modification
199
Special Notes on Safety
199
Distribution Auger
201
Height Adjustment
201
Auger Width Extension and Material Shaft with Protective Cover
203
(Optional Equipment)
203
Push Roller Crossbar, Adjustable
204
Hopper Scraper
205
Crossbeam Guide
206
Screed
207
Electrical Connections
207
Limit Switch
209
Auger Limit Switches (Left and Right) - Mount PLC Version
209
Auger Limit Switches (Left and Right) - Mount Conventional Version
210
F10 Maintenance
211
Notes Regarding Safety
211
F20.18 Maintenance Review
213
Maintenance Review
213
F31.18 Maintenance - Conveyor
215
Maintenance - Conveyor
215
Maintenance Intervals
217
Conveyor Plates (3)
217
F40.18 Maintenance - Auger Assembly
223
Maintenance - Auger Assembly
223
Maintenance Intervals
225
Auger Drive Chains (1)
225
Seals and Sealing Rings (3)
225
Outer Auger Bearing (4)
225
Check Tightening (5)
226
Auger Blade (6)
226
F50.18 Maintenance - Engine Assembly
233
Maintenance - Engine Assembly
233
Maintenance Intervals
235
Points of Maintenance
238
Engine Fuel Tank (1)
238
Engine Lube Oil System (2)
239
Engine Fuel System (3)
241
Engine Air Filter (4)
243
Engine Cooling System (5)
244
Engine Drive Belt (6)
246
F60.18 Maintenance - Hydraulic System
247
Maintenance - Hydraulic System
247
Maintenance Intervals
249
Points of Maintenance
251
Hydraulic Oil Tank (1)
251
Ventilation Filter
252
High-Pressure Filter (3)
254
High-Pressure Filter (4)
255
Pump Distribution Gear (5)
256
Bleeder
257
Hydraulic Hoses (6)
258
Marking Hydraulic Hoses / Storage Period, Period of Use
260
Auxiliary Flow Filter (6)
261
F70.18 Maintenance - Drive Units
263
Maintenance - Drive Units
263
Maintenance Intervals
265
Points of Maintenance
265
Chain Tension (1)
265
Bottom Plates (2)
265
Rollers (3)
265
Planetary Gear (4)
266
Screw Connections
274
F82.18 Maintenance - Electrical System
275
Maintenance - Electrical System
275
Maintenance Intervals
277
Points of Maintenance
278
Batteries (1)
278
Recharging the Batteries
279
Alternator (2)
280
Insulation Faults
282
Cleaning the Alternator
283
Drive Belts
284
Electrical Fuses
286
Main Fuses
286
Fuses in Main Terminal Box
287
Relays in Main Terminal Box
289
F90.18 Maintenance - Lubricating Points
291
Maintenance - Lubricating Points
291
Maintenance Intervals
292
Points of Maintenance
293
Central Lubrication System (1)
294
Bearing Points (2)
297
F100 Tests, Stopping
299
Tests, Checks, Cleaning, Stopping
299
Maintenance Intervals
300
General Visual Inspection
301
Check that the Bolts and Nuts Fit Firmly
301
Inspection by an Expert
301
Cleaning
302
Cleaning the Hopper
303
Cleaning the Conveyor and Auger
303
Preserving the Paver Finisher
304
Shutdowns for up to 6 Months
304
Shutdowns Lasting from 6 Months to 1 Year
304
Recommissioning the Machine
304
Environmental Protection, Disposal
305
Environmental Protection
305
Disposal
305
Bolts - Torques
306
Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9
307
F110.18 Lubricants and Operating Substances
309
Lubricants and Operating Substances
309
Capacities
311
Operating Substance Specifications
312
Notes on Diesel Fuel
312
Drive Engine TIER III (O) Fuel Specification
312
Drive Engine TIER IV (O) Fuel Specification
312
Engine - Lubricating Oil
313
Cooling System
313
Hydraulic System
313
Pump Distribution Gear
313
Drive Unit Planetary Gear
313
Auger Box
314
Grease
314
Hydraulic Oil
315

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Atlas Copco Dynapac F1800C Operation & Maintenance Manual (318 pages)

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