Atlas Copco Dynapac F 182 CS Manuals

Manuals and User Guides for Atlas Copco Dynapac F 182 CS. We have 1 Atlas Copco Dynapac F 182 CS manual available for free PDF download: Operation & Maintenance Manual

Atlas Copco Dynapac F 182 CS Operation & Maintenance Manual (254 pages)

Paver finisher

Brand: Atlas Copco | Category: Construction Equipment | Size: 7 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Acts, Directives, Accident Prevention Regulations
12
Warning Instructions
12
Prohibitive Signs
14
Protective Gear
15
Environmental Protection
16
Fire Prevention
16
Further Instructions
17
A Correct Use and Application
19
B Vehicle Description
21
Application
21
Description of Assemblies and Functions
22
Vehicle
23
Construction
23
Danger Zones
26
Safety Devices
27
Emergency Stop Button
27
Steering
27
Horn
27
Ignition Key / Lights
27
Main Switch (17)
28
Hopper Transport Safeguards (18)
28
Screed Transport Safeguards (19)
28
Latch for Protective Roof (20)
28
Technical Data, Standard Configuration
30
Dimensions (All Dimensions in MM)
30
Allowed Angle of Rise and Slope
31
Allowed Angle of Driving up
31
Weights for the F 182 CS (All Weights in T)
32
Performance Data for the F 182 CS
33
Travel Drive/Traction Unit
34
Engine for the F 182 CS
34
Hydraulic System
34
Material Compartment (Hopper)
35
Material Transfer
35
Material Distribution
35
Screed Lifting Device
36
Electrical System
36
Location of Instruction Labels and Identification Plates
37
Identification Label for the Paver Finisher (6)
39
Standards
40
Continuous Sound Level
40
Engine for the F 182 CS
40
Operating Conditions During Measurement
40
Measuring Point Configuration
40
Vibration Acting on the Entire Body
41
Vibrations Acting on Hands and Arms
41
Electromagnetic Compatibility (EMC)
41
C1.4 Transportation
43
Safety Regulations for Transportation
43
Transportation on Low-Bed Trailers
44
Preparations
44
Drive Onto the Low-Bed Trailer
46
Secure the Paver Finisher in Its Position to the Low-Bed Trailer
47
After Transportation
47
Transportation
48
Preparations
48
Driving Mode
50
Loading by Crane
51
Pendulum Drive
52
Towing
53
Safely Parking the Vehicle
56
D 1.7 Operation
57
Safety Regulations
57
Operating Elements
58
Operating Panel
58
Remote Control
80
D2.1 Operation
85
Operation of the Input and Display Terminal
85
Allocation of the Keyboard of the Display
85
Working in the Menu
86
Menu Structure of the Setting and Display Options
87
Main Menu 00
88
Display and Function Menu
88
Menu 01 - Engine Speed
89
Submenu 101 - Setting the Engine Speed
89
Menu 02 - Measuring Value of Drive Engine
90
Submenu 103 - Display of Measuring Value Drive Engine
90
Menu 03 - Trip Meter and Fuel Gauge
91
Submenu 301 - Road Section, Fuel Consumption Display/Reset
91
Menu 04 - Emergency Function / Stopping the Screed and Turning on the Tamper
92
Menu 05 - Layer Thickness
93
Submenu 501 - Preselection of Layer Thickness
93
Submenu 502 - Setting the Speed of Auger
94
Submenu 503 - Adjustment of the Speed of Conveyor
94
Menu 06 - Screed Charging
95
Submenu 102 - Starting Load Setting
95
Menu 07 - Screed Type
96
Submenu 701 - Setting the Screed Type
96
Menu 08 - Service Hour Meter
97
Menu 09 - Service
98
Submenu 201 - Password Prompt
98
Menu 10 - Error Memory
99
Error Message Display
99
Error Display
99
Menu 11 - Error Memory Computer of Machine Operation
100
Error Message Display
100
Error Display
100
Menu 12 - Program Version
101
Menu 13 - Terminal Settings
102
Submenu 104 - Terminal Settings
102
Further Messages on the Display
103
Terminal Error Messages
104
Instructions Related to Error Messages
110
Fault Codes of the Traction Engine
111
Error Messages
113
Special Functions
120
Emergency Operation Program for the Case of Keyboard Failure
120
Reversible Conveyor
121
D3.4 Operation
123
Operating Elements on the Paver Finisher
123
Batteries (71)
123
Battery Main Switch (72)
123
Transport Safeguards for the Hopper (73)
124
Mechanical Screed Transport Safeguard (to the Left and the Right Beneath the Driver's Seat) (74)
125
Seat Lock (Behind the Driver's Seat) (75)
125
Separator Fluid Spraying System (80) (O)
126
On / off Switch for Additional Headlight in the Roof (85)
127
On / off Switch for Filler Pump Fuel Tank (85A)
127
On / off Switch Special Lighting (85B)
127
On / off Switch Asphalt Fume Control System (85C)
127
On/Off Switch of Working Lights (85D)
128
On/Off Switch of Rotary Beacon (85E)
128
On / off Switch Connection Sockets (85F)
128
Locking of the Collapsible Roof (LH and RH on the Roofs Console) (86)
129
Hydraulic Folding Roof (87) (O)
130
Electric Setting of the Transportation Volume of the Conveyor (O) (88)
131
Conveyor Limit Switches (89)
132
Ultrasonic Auger Limit Switches (90) (Left and Right)
133
Sockets for Working Lights (Left and Right) (92)
133
Pressure Control Valve for Screed Charging/Relieving (93) (O)
134
Pressure Control Valve for Screed Stop with Pretensioning (93A) (O)
134
Manometer for Screed Charging/Relieving and Screed Stop with Pretensioning (93B)
134
Central Lubrication Unit (O) (100)
135
Lane Clearer (O) (101)
135
Particle Filter - Indicator Lamp (102) (O)
136
Front and Side Window (O) (103)
137
Adjustment of Screed Eccentric (O) (104)
138
D4.13 Operation
139
Preparation of Operation
139
Required Devices and Aids
139
Before Starting Work (in the Morning or When Starting Paving)
139
Checklist for the Machine Operator
140
Starting the Paver Finisher
142
Before Starting the Paver Finisher
142
Normal" Starting
142
External Starting (Starting Aid)
143
After Starting
144
Indicator Lamps
144
Oil Pressure Indicator Lamp for the Travel Drive (46)
145
Battery Charge Indicator (49)
146
Operation in Case of Transportation
147
Lifting and Securing the Screed
147
Driving and Stopping the Paver Finisher
148
Switching off and Securing the Paver Finisher
148
Preparations for Paving
149
Separating Fluid
149
Screed Heater
149
Direction Marks
150
Loading/Distributing Material
150
Starting for Paving
152
Checks During Paving
154
Paver Finisher Function
154
Quality of the Layer
154
Paving with Screed Stop and Screed Charging/Relieving
154
General
154
Screed Charging/Relieving
155
Screed Stop with Prestressing
156
Adjusting the Pressure (O)
157
For Screed Charging/Relieving
157
Interrupting/Terminating Operation
158
During Breaks: (E.g. the Material Supply Truck Is Late)
158
During Extended Interruptions (E.g. Lunch Break)
158
When Work Is Finished
158
Malfunctions
161
Problems During Paving
161
Malfunctions on the Paver Finisher or Screed
163
Emergency Device/Steering, Travel Drive
166
E02 Set-Up and Modification
169
Special Notes on Safety
169
Distribution Auger
170
Height Adjustment
170
For Mechanical Adjustment with Ratchet
170
With Hydraulic Adjustment (Option)
171
Auger Extension
172
Mounting Extension Parts
173
Offset Screed Position Towards Back
175
Screed
176
Electrical Connections
176
Connect Remote Controls
176
Connect Grade Control
176
Connect Auger Limit Switches
176
Connect Working Lights
176
F1.0 Maintenance
177
Notes Regarding Safety
177
F2.8 Maintenance Review
179
Maintenance Review
179
F3.4 Maintenance - Conveyor
181
Maintenance - Conveyor
181
Maintenance Intervals
182
Points of Maintenance
182
Chain Tightness of the Conveyor (1)
183
Conveyor Drive - Drive Chains (2)
184
Conveyor Drive Planetary Gear (Left and Right) (3)
185
F4.2 Maintenance - Auger
187
Maintenance - Auger Sub-Unit I
187
Maintenance Intervals
188
Points of Maintenance
188
Auger - Outer Bearing (1)
189
Auger Middle Bearing (2)
189
Auger - Drive Gear Neck Bearing (3)
190
Auger Bevel Gear (on the RH and LH Sides) (4)
191
F5.3 Maintenance - Engine
193
Maintenance - Engine
193
Maintenance Intervals
194
Points of Maintenance
194
Engine Lube-Oil System (2)
194
Engine Fuel System (3)
194
Engine Air Filter (4)
195
Coolant System of the Engine (5)
202
Engine Drive Belt (6)
202
Engine Exhaust System (7)
203
F6.2 Maintenance - Hydraulic System
205
Maintenance - Hydraulic System
205
Maintenance Intervals
206
Points of Maintenance
206
Hydraulic Oil Tank (1)
206
Suction/Return Flow Hydraulic Filter (2)
208
High Pressure Filter (3)
209
Pump Distribution Gear (4)
210
Hydraulic Hoses (5)
211
Auxiliary Flow Filter (6)
212
F7.6 Maintenance - Drive Units
213
Maintenance - Drive Units
213
Maintenance Intervals
214
Points of Maintenance
215
Chain Tightness (1)
215
Planetary Gear (2)
216
Lubrication Points (3)
217
Drive Unit Guide
217
F8.5 Maintenance - Electronic System
219
Maintenance - Electronic System
219
Maintenance Intervals
220
Points of Maintenance
223
Batteries (1)
223
Generator (2)
224
Adjustment of Belt Tightness
226
Replacement of Belt
226
Checking / Adjusting Belt Tension
228
If Necessary, Adjust the Belt Tension
228
Electric Fuses (3)
229
Type of Machine: PLC Electronics
229
Fuses in Terminal Box
230
Relays in Terminal Box (C)
232
Fuses on Operating Panel
233
F9.0 Maintenance - Points of Lubrication
235
Maintenance- Points of Lubrication
235
Maintenance Intervals
236
Points of Maintenance
236
Central Lubrication (1)
237
Bearings (2)
241
F10.0 Checks, Decommissioning
243
Tests, Check-Up, Cleaning, Stopping
243
Maintenance Intervals
244
General Observation
245
Checks by a Specialist
245
Cleaning
246
Conservation of Paver Finisher
247
Downtime up to 6 Months
247
Downtime between 6 Months and 1 Year
247
Re-Commissioning
247
F11.1 Lubricants and Operating Substances
249
Lubricants and Operating Substances
249
Hydraulic Oils
250
Filling Volumes
251
Notes on Changing over from Mineral Oil to Synthetic Oil / Synthetic Oil to Mineral Oil
252
Drive Unit Planetary Gear
252

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Atlas Copco Dynapac F 182 CS Operation & Maintenance Manual (254 pages)

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