Atlas Copco Dynapac 635 Manuals

Manuals and User Guides for Atlas Copco Dynapac 635. We have 1 Atlas Copco Dynapac 635 manual available for free PDF download: Operation & Maintenance Manual

Atlas Copco Dynapac 635 Operation & Maintenance Manual (268 pages)

Paver finisher

Brand: Atlas Copco | Category: Finishers | Size: 8 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Acts, Directives, Accident Prevention Regulations
12
Warning Instructions
12
Prohibitive Signs
14
Protective Gear
15
Environmental Protection
16
Fire Prevention
16
Further Instructions
17
A Correct Use and Application
19
B Vehicle Description
21
Application
21
Description of Assemblies and Functions
22
Vehicle
23
Construction
23
Danger Zones
26
Safety Devices
27
Emergency Stop Button
27
Steering System
27
Horn
27
Ignition Key / Lights
27
Main Switch (17)
28
Hopper Transport Safeguards (18)
28
Screed Transport Safeguard (19)
28
Latch for Protective Roof (20)
28
Technical Data, Standard Configuration
30
Dimensions (All Dimensions in MM)
30
Allowed Angle of Rise and Slope
31
Allowed Angle of Driving up
31
Weights F 121 C (All Weights in T)
32
Weights F 141 C (All Weights in T)
32
Performance Data F 121 C
33
Performance Data F 141 C
34
Traction Drive/Chassis
35
Engine F 121 C
35
Engine F 141 C
35
Hydraulic System
35
Material Compartment (Hopper)
36
Material Conveying
36
Material Distribution
36
Screed Lifting Device
37
Electrical System
37
Location of Instruction Labels and Identification Plates
38
Identification Label for the Paver Finisher (6)
40
Standards
41
Continuous Sound Level F121C, Deutz TCD2013L04
41
Operating Conditions During Measurement
41
Measuring Point Configuration
41
Continuous Sound Level F141C, Deutz TCD2013L06
42
Operating Conditions During Measurement
42
Measuring Point Configuration
42
Vibration Acting on the Entire Body
43
Vibrations Acting on Hands and Arms
43
Electromagnetic Compatibility (EMC)
43
C1.1 Transportation
45
Safety Regulations for Transportation
45
Transportation on Low-Bed Trailers
46
Preparations
46
Driving Onto the Low-Bed Trailer
48
Secure the Paver Finisher in Its Position to the Low-Bed Trailer
49
After Transportation
49
Transportation
50
Preparations
50
Traction Drive
52
Loading by Crane
53
Towing
54
Safely Parking the Vehicle
57
D1.1 Operation
59
Safety Regulations
59
Operating Elements
60
Operating Panel
60
Remote Control
82
D2.0 Operation
87
Operation of the Input and Display Terminal
87
Allocation of the Keyboard of the Display
87
Working in the Menu
88
Menu Structure of the Setting and Display Options
89
Main Menu 00
90
Display and Function Menu
90
Menu 01 - Engine Speed
91
Submenu 101 - Setting the Engine Speed
91
Menu 02 - Measuring Value of Drive Engine
92
Submenu 103 - Display of Measuring Value Drive Engine
92
Menu 03 - Trip Meter and Fuel Gauge
93
Submenu 301 - Road Section, Fuel Consumption Display/Reset
93
Menu 04 - Emergency Function / Stopping the Screed and Turning on the Tamper
94
Menu 05 - Layer Thickness
95
Submenu 501 - Preselection of Layer Thickness
95
Submenu 502 - Setting the Speed of Auger
96
Submenu 503 - Adjustment of the Speed of Conveyor
96
Menu 06 - Screed Charging
97
Submenu 102 - Starting Load Setting
97
Menu 07 - Screed Type
98
Submenu 701 - Setting the Screed Type
98
Menu 08 - Service Hour Meter
99
Menu 09 - Service
100
Submenu 201 - Password Prompt
100
Menu 10 - Error Memory
101
Error Message Display
101
Error Display
101
Menu 11 - Error Memory Computer of Machine Operation
102
Error Message Display
102
Error Display
102
Menu 12 - Program Version
103
Menu 13 - Terminal Settings
104
Submenu 104 - Terminal Settings
104
Further Messages on the Display
105
Terminal Error Messages
106
Instructions Related to Error Messages
112
Fault Codes of the Traction Engine
113
Error Messages
115
FMI-Codes
120
Special Functions
121
Emergency Operation Program for the Case of Keyboard Failure
121
Reversible Conveyor
122
D3.1 Operation
123
Operating Elements on the Paver Finisher
123
Batteries (71)
123
Battery Main Switch (72)
123
Transport Safeguards for the Hopper (73)
124
Mechanical Screed Transport Safeguard (to the Left and the Right Beneath the Driver's Seat) (74)
125
Seat Lock (Behind the Driver's Seat) (75)
125
Separator Fluid Spraying System (80) (O)
126
On / off Switch for Additional Headlight in the Roof (85)
127
On / off Switch for Fuel Tank Filler Pump (85A)
127
On / off Switch Special Lighting (85B)
127
On/Off Switch
127
Exhaust of Asphalt Vapours (85C)
127
On/Off Switch of Work Headlights (85D)
128
On/Off Switch of Flasher (85E)
128
On / off Switch Connection Sockets (85F)
128
Locking of the Collapsible Roof (LH and RH on the Roofs Console) (86)
128
Hydraulic Folding Roof (87) (O)
129
Electric Setting of the Transportation Volume of the Conveyor (O) (88)
130
Conveyor Limit Switches (89)
131
Ultrasonic Auger Limit Switches (90) (Left and Right)
132
Sockets for Working Lights (Left and Right) (92)
132
Pressure Control Valve for Screed Charging/Relieving (93)
133
Pressure Control Valve for Screed Stop with Pretensioning (93A)
133
Pressure Gauge for Screed Charging/Relieving and Screed Stop with Pretensioning (93B)
133
Central Lubrication Unit (O) (100)
134
Track Cleaner (O) (101)
134
Particle Filter - Control Light (102) (O)
135
Front and Side Window (O) (103)
136
Adjustment of Screed Eccentric (O) (104)
137
D4.1 Operation
139
Preparation of Operation
139
Required Devices and Aids
139
Before Starting Work (in the Morning or When Starting Paving)
139
Checklist for the Machine Operator
140
Starting the Paver Finisher
142
Before Starting the Paver Finisher
142
Normal" Starting
142
External Starting (Starting Aid)
143
After Starting
144
Indicator Lamps
144
Oil Pressure Indicator Lamp for the Traction Drive (46)
145
Battery Charge Indicator (49)
146
Operation in Case of Transportation
147
Lifting and Securing the Screed
147
Driving and Stopping the Paver Finisher
148
Switching off and Securing the Paver Finisher
148
Preparations for Paving
149
Separating Agent
149
Screed Heater
149
Direction Marks
150
Loading/Distributing Material
150
Starting for Paving
152
Checks During Paving
154
Paver Finisher Function
154
Quality of the Layer
154
Paving with Screed Stop and Screed Charging/Relieving
154
General
154
Screed Charging/Relieving
155
Screed Stop with Prestressing
156
Adjusting the Pressure (O)
157
Screed Stop (with Prestressing)
157
For Screed Charging/Relieving
157
Interrupting/Terminating Operation
158
During Breaks: (E.g. the Material Supply Truck Is Late)
158
During Extended Interruptions (E.g. Lunch Break)
158
When Work Is Finished
158
Malfunctions
161
Problems During Paving
161
Malfunctions on the Paver Finisher or Screed
163
Emergency Device/Steering, Drive System
166
E01 Set-Up and Modification
169
Special Notes on Safety
169
Auger
170
Height Adjustment
170
Auger Crossbeam Installed in a Fixed Position
170
Mechanical Adjustment with Ratchet (Optional)
171
In Case of Hydraulic Adjustment (Option)
171
Auger Extension, Auger Type I
173
Mounting Extension Parts
174
Mounting Support Tube Extensions
175
Installing Tunnel Plates
176
Installing Additional Braces
177
Auger Mounting Chart for Ø 310 MM Auger
178
Auger Mounting Chart for Ø 380 MM Auger
179
Auger Extension, Auger Type II
180
Mounting Extension Parts
181
Auger Modification Plan
183
Screed
185
Electrical Connections
185
Remote Controls
185
Grade Control
185
Auger Limit Switches
185
Working Lights
185
F1.0 Maintenance
187
Notes Regarding Safety
187
F2.4 Maintenance Overview
189
Maintenance Review
189
F3.0 Maintenance - Conveyor
191
Maintenance - Conveyor
191
Maintenance Intervals
192
Points of Maintenance
192
Chain Tightness of the Conveyor (1)
193
The Drive of Conveyor (to the Left/To the Right) (2)
194
F4.2 Maintenance - Auger
195
Maintenance - Auger Sub-Unit I
195
Maintenance Intervals
196
Points of Maintenance
196
Auger - Outer Bearing (1)
197
Auger Middle Bearing (2)
197
Auger - Drive Gear Neck Bearing (3)
198
Auger Bevel Gear (on the RH and LH Sides) (4)
199
F5.1 Maintenance - Engine
201
Maintenance - Engine Sub-Unit
201
Maintenance Intervals
202
Points of Maintenance
202
Engine Fuel Tank (1)
204
Engine Lube-Oil System (2)
205
Engine Fuel System (3)
207
Engine Air Filter (4)
209
Coolant System of the Engine (5)
210
Engine Drive Belt (6)
210
Engine Exhaust System (7)
211
F6.0 Maintenance - Hydraulic System
213
Maintenance - Hydraulic System
213
Maintenance Intervals
214
Points of Maintenance
214
Hydraulic Oil Tank (1)
214
Suction/Return Flow Hydraulic Filter (2)
216
Venting the Filter
217
High Pressure Filter (3)
218
Pump Distribution Gear (4)
219
Hydraulic Hoses (5)
220
F7.1 Maintenance - Running Gear
221
Maintenance - Running Gear
221
Maintenance Intervals
222
Points of Maintenance
222
Track Tightness (1)
223
Planetary Gear (2)
224
F8.1 Maintenance - Electronic System
225
Maintenance - Electronic System
225
Maintenance Intervals
226
Points of Maintenance
226
Batteries (1)
229
Generator (2)
230
Adjustment of Belt Tightness
232
Replacement of Belt
233
Checking / Adjusting Belt Tension
234
If Necessary, Adjust the Belt Tension
234
Electric Fuses (3)
235
Type of Machine: Conventional Electronics
235
Switch Box
235
Fuses in the Switching Cabinet (B)
236
Relays in the Switching Cabinet (C)
237
Fuses on the Operating Panel
238
Relays on the Operating Panel
239
Type of Machine: PLC- Electronics
240
Switch Box
240
Fuses in the Switching Cabinet
241
Relays in the Switching Cabinet (C)
243
Fuses on the Operating Panel
244
F9.0 Maintenance - Points of Lubrication
245
Maintenance- Points of Lubrication
245
Maintenance Intervals
246
Points of Maintenance
246
Central Lubrication (1)
247
Bearings (2)
251
F10.0 Checks, Decommissioning
253
Tests, Check-Up, Cleaning, Stopping
253
Maintenance Intervals
254
General Observation
255
Checks by a Specialist
255
Cleaning
256
Conservation of Paver Finisher
257
Downtime up to 6 Months
257
Downtime between 6 Months and 1 Year
257
Re-Commissioning
257
F11.0 Lubricants and Fuels
259
Lubricants and Fuels
259
Hydraulic Oil
260
Instructions Referring to the Oil Types Applied
261
Filling Volumes
262
Instructions to Change from Mineral Oil to Synthetic Oil / from Synthetic Oil to Mineral Oil
266
Caterpillar Drive - Planetary Gear
266
Operating Advice
267

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Atlas Copco Dynapac 635 Operation & Maintenance Manual (268 pages)

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