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Aqua-Hot Manuals
Water Heater
600 series
Aqua-Hot 600 series Manuals
Manuals and User Guides for Aqua-Hot 600 series. We have
7
Aqua-Hot 600 series manuals available for free PDF download: Service Manual, Use And Care Manual, Use & Care Manual
Aqua-Hot 600 series Service Manual (122 pages)
Hydronic heating system
Brand:
Aqua-Hot
| Category:
Heating System
| Size: 4 MB
Table of Contents
Table of Contents
3
Section 1: Introduction to the Aqua-Hot 600 Series Introduction
6
Danger, Warning, Caution, and Note Box Definitions
6
Model Differentiation
8
Section 2: Aqua-Hot Hydronic Heating System Overview Technical Information
9
Label Sample
10
Component Overview
11
Aqua-Hot Operational Flow-Chart
14
Section 3: Interior Switch Panel
14
Antifreeze & Water Heating Solution
15
Diesel-Burner Switch
17
Engine Preheat Switch
17
Electric Element Switch
17
High/Low Switch (Electric Element)
18
Pin Label
19
Section 4: Exhaust System Requirements Exhaust System Requirements
21
Section 5: Aqua-Hot 600-Series Components
22
Interlock Switch
22
Fluid Level Sensor
23
Control Thermostat
24
High Limit Thermostat (Right)
26
High Limit Thermostat
26
High Limit Thermostat (Left)
27
Check Valves
29
Tempering Valve
31
Circulation Pumps 1, 2
33
Engine Preheat Pump
35
Electric Heating Element: Right
37
Electric Heating Element: Left
39
Relay (Right)
42
Relay (Left)
44
Section 6: Electronic Controller General Facts
45
Secondary 12 Volt DC Battery Connection
46
Terminal Strips with Screw-Type Fasteners
46
Low Voltage Reset Feature
47
Replacement Procedure
48
Proper Jumper Pin Formation
48
Section 7: Electronic Controller Indicator Lights
49
Electric Heating Element Status Indicator Light
49
Heating Zones Status Indicator Lights
49
Low Battery Voltage Fault Indicator Light
49
Low Temp Cutoff Status Indicator Light
49
Low Tank-Level Cutoff Indicator Light
49
Heating Status Indicator Light
49
Engine Preheat Pump Indicator Light
50
[Circulation] Pump #1 Indicator Light
50
[Circulation] Pump #2 Indicator Light
50
[Circulation] Pump #3 Indicator Light
50
Diesel-Burner Status Indicator Light
50
Overload Fault Indicator Light
51
Section 8: Diesel-Burner Overview
52
Plate
52
Diesel-Burner Overview
53
Diesel-Burner Operational Flow Chart
54
Diesel-Burner Operational Overview
55
Section 9: Detaching and Reattaching the Diesel-Burner
58
Detaching the Diesel-Burner
58
Reattaching the Diesel-Burner
60
Section 10: Diesel-Burner Components and Repair Information
64
Diesel-Burner Component Overview
64
Motor
65
Flame Sensor
69
Ignition Electrodes
71
Fuel Nozzle
72
Fuel Solenoid
74
Section 10: Diesel-Burner Components and Repair Information (Continued)
75
Fuel Pump
75
Bearings
78
Ignition Coil
81
Controller
83
Section 11: Troubleshooting if the Aqua-Hot Is Black Smoking
85
If the Aqua-Hot Is Blue/White Smoking
86
If One of the Aqua-Hot's Heating Zones will Not Get Hot
87
If There Is a Lack of Domestic Continuous Hot Water
87
If There Is Antifreeze Leaking
88
Appendix A: Wiring Diagram
92
Appendix B: Wire Gauge Chart
96
Appendix C: Fuel Pressure Check and Adjustment
98
Appendix D: Extreme Cold Weather Operation
104
Appendix E: Aqua-Hot Annual Maintenance
105
Appendix F: Winterization
119
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Aqua-Hot 600 series Service Manual (105 pages)
Brand:
Aqua-Hot
| Category:
Heating System
| Size: 11 MB
Table of Contents
Table of Contents
2
Caution Notes
2
Introduction
3
Maintenance Schedule
5
System Specifi Cations
6
Component Cut-Aways
7
Operational Flow Chart
8
Heating Solution
9
Measuring Antifreeze with Refractometer
11
Interior Switch Controls
12
Exhaust System
14
Thermostat Locations
15
Interlock Switch
16
Fluid Level Sensor
17
ETS Module/Control Thermostat
18
AC High-Limit Thermostat (Right)
19
AC High-Limit Thermostat (Left)
20
DC High-Limit Thermostats
21
Check Valves
22
Tempering Valve
23
Circulation Pumps
24
Engine Preheat Pump
26
AC Electric Elements
28
AC Relays
30
Aqua-Hot Reporter
31
Reporter Testing & Manual Mode
33
Diesel Burner
35
Diesel Burner Operation
41
Detaching the Diesel Burner
45
Reattaching the Diesel Burner
48
Diesel Burner Components
51
Motor
51
Flame Sensor
55
Ignition Electrodes
57
Ignition Coil
59
Fuel Nozzle
60
Fuel Solenoid
62
Fuel Pump
63
Bearings
66
Diesel Burner Controller
69
Fuel Pressure
71
Troubleshooting
76
Black Smoke
76
White Smoke
77
Lack of Heat
78
Lack of Hot Water
79
Antifreeze Leaking
80
Wire Gauge Info
81
Cold Weather Operation
83
Aqua-Hot Maintenance
84
Winterizing the Aqua-Hot
96
Filling the Aqua-Hot
97
Purging/Draining the Aqua-Hot
98
Schematics
99
Aqua-Hot 600 series Use And Care Manual (24 pages)
with Aqua-Hot Reporter
Brand:
Aqua-Hot
| Category:
Heating System
| Size: 1 MB
Table of Contents
Table of Contents
5
Safety and Precautions
6
Component Diagrams
7
Heating System Features
8
Operating Instructions
10
Activating the Aqua-Hot Heating System
10
Operating Zone Thermostats
10
Using the Domestic Water Heating System
10
Operational Flowchart
11
General Information
12
Reporter Diagnosis
12
Testing Functionality
13
Tempering Valve
13
Maintenance
14
Monthly Maintenance
14
Replenishing the Antifreeze/Water Solution
14
Annual Maintenance
14
Winterization
15
Winterizing the Water Heating System
15
De-Winterizing the Water Heating System
15
Antifreeze
17
Anti-Freeze Types
17
Anti-Freeze Mixture/Water Quality
17
Anti-Freeze Terms and Mixture Ratio
17
Measuring Anti-Freeze Using a Refractometer
19
Owner's Service Log
20
Warranty
22
Limited Warranty Statement
22
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Aqua-Hot 600 series Use & Care Manual (20 pages)
Brand:
Aqua-Hot
| Category:
Water Heater
| Size: 2 MB
Table of Contents
Table of Contents
4
About the Aqua-Hot Hydronic Heating System
5
Aqua-Hot Hydronic Heating System Reference
6
Activating the Aqua-Hot Heating System
8
Operating Zone Thermostats
8
Operating Instructions
9
Using the Domestic Water Heating System
9
Aqua-Hot Operational Flow Chart
10
General Information
11
Reporter Diagnosis
11
Testing Functionality
12
Tempering Valve
12
Maintenance Monthly Maintenance
13
Replenishing the Antifreeze/Water Solution
13
Annual Maintenance
13
Winterization
13
Winterizing the Domestic Water Heating System
13
Winterizing the Domestic Water Heating System
14
Anti-Freeze
14
Antifreeze Mixture/Water Quality
14
Antifreeze Terms and Mixture Ratio
15
Measuring Propylene Glycol Using a Refractometer
16
Owner's Service Log
17
Warranty
19
Limited Warranty Statement
19
Aqua-Hot 600 series Use And Care Manual (24 pages)
Brand:
Aqua-Hot
| Category:
Heating System
| Size: 1 MB
Table of Contents
Table of Contents
4
Caution Notes
4
Safety Features
5
System Overview
6
System Features
7
Component Callouts
8
Controls Overview
9
Domestic Hot Water System
10
Operational Flowchart
11
Maintenance Schedule
12
Winterizing the Aqua-Hot
13
Antifreeze Types
14
Measuring Antifreeze Using a Refractometer
16
General Troubleshooting
17
Testing Functionality
18
Reporter Manual Mode
20
Owner's Service Log
21
Warranty
23
Aqua-Hot 600 series Use And Care Manual (13 pages)
Brand:
Aqua-Hot
| Category:
Automobile Accessories
| Size: 0 MB
Table of Contents
Table of Contents
3
Safety Features
4
System Overview
4
System Features
5
Component Callouts
5
Controls Overview
6
Domestic Hot Water System
6
Operational Flowchart
7
Maintenance Schedule
7
Winterizing the Aqua-Hot
8
Antifreeze Types
8
Measuring Antifreeze Using a Refractometer
9
General Troubleshooting
10
Testing Functionality
10
Warranty
13
Aqua-Hot 600 series Use & Care Manual (20 pages)
Brand:
Aqua-Hot
| Category:
Water Heater
| Size: 1 MB
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