ANCA Motion AMD5x Series Manuals

Manuals and User Guides for ANCA Motion AMD5x Series. We have 2 ANCA Motion AMD5x Series manuals available for free PDF download: User Manual

ANCA Motion AMD5x Series User Manual (170 pages)

Passive Infeed Unit and Servo Drive

Brand: ANCA Motion | Category: DC Drives | Size: 6 MB

Table of Contents
7
Safety
13
General Safety
13
Introduction
15
What this Chapter Contains
15
Purpose
15
About the Amd5X Series Passive Infeed Units
15
About the Amd5X Series Servo Drives
15
About the Amd5X Capacitor Module
15
PIU Model Applicability
16
Drive Model Applicability
17
Capacitor Module Model Applicability
18
Related Documents
19
Trademarks
19
Terms and Abbreviations
20
Product Overview
21
What this Chapter Contains
21
Features
21
Amd5X Variant Identification
22
Operating Principle
23
System Overview
23
Piu
24
PIU Connector Overview
25
X1 - Regenerative Brake Resistor
26
X2 - 3 Phase Mains + Earth Supply
27
X5 - Regenerative Brake Resistor Over-Temperature Switch
27
X6 - LED Supply
28
X7 - 24 VDC Supply
28
X3 & X4 - Ethercat Ports
28
Drive Connector Overview
29
X10 - 24 VDC Brake Connections
31
X11 - 3 Phase Armature Supply
31
X12 - Motor Temperature Sensor Input
31
X13 - Encoder 1 Input
32
X14 - Encoder 2 Input
34
X15 - Probe 1&2 Input, Probex +24 VDC Probe/Proxy Feed
36
X16 - Encoder Monitor Output
37
X17 & X18 - Ethercat
37
Ports
37
X30 - Hiperface DSL Encoder Interface
38
X32 Biss/Abz Encoder Input
40
X31 Biss Encoder Functional Safety Output
42
X20 - IO Interface
43
LED Display and Control Panel - PIU
45
LED Display and Control Panel - Drive
46
Mechanical Installation
47
What this Chapter Contains
47
Pre Installation Checks
47
Requirements
47
Installation Site
47
Mounting
48
Drive Array Mounting Options and Benefits
49
Heatsink Cooling with External Cabinet Air Using Duct Mount Fitment
50
Heatsink Cooling with Internal Cabinet Air Using Duct Mount Fitment
50
Example Cooling Duct Design
52
Heatsink Cooling - Wall Mount Fitment
54
Heatsink Cooling - Recessed Mount Fitment
54
Cabinet Cooling
55
Installation
56
Installation Order
56
Mounting a PIU
56
Mounting a Drive
58
Mounting a Capacitor Module
60
System Installation
62
Uninstalling the PIU and Drive System
66
Uninstalling the PIU or One Drive from the Array
66
Fan Housing Assembly Replacement
67
Removing the Faulty Fan Housing Assembly
67
Installing the New Fan Housing Assembly
69
Fan Harness Routing and Connection
70
Power Wiring
71
What this Chapter Contains
71
Mains Power Supply
71
Phase AC Voltage Supply
71
Connection of PIU to Grounded Systems (TN or TT)
72
Connection of PIU to Non-Grounded (IT) or Delta Systems
72
Residual Current Detection (RCD) Protection
73
Power Disconnect and Protection Devices
74
Power Isolation
75
Mains Contactors
75
Grounding
75
Installations Conforming to the EMC Directive
77
Harmonics and Reactive Power Compensated Supplies
78
Phase Supply System Wiring
78
Installation Guidelines of EMC Components
79
Motor Connections
79
Motor Circuit Contactors
80
Shielded Armature Cable Schematic
80
Shielded Armature Cable with Thermal Sensor for Linx Motor Schematic
80
Motor Power Cable Shielding
81
Power Cable Shield Clamping
81
Motor Signal Cable Shielding
82
Earth Bond Strap
82
Cable Routing
82
Hiperface DSL Segment Shield Clamping
82
Shielded Hiperface DSL Armature Cable
84
Shielded Hiperface DSL Armature Cable with Brake
84
Motor Brake Connection
85
Shielded Armature Cable with Brake
86
Motor Thermal Sensor
86
Shielded Armature Cable with Thermal Sensor Schematic
87
Shielded Armature Cable with Brake and Thermal Sensor
88
Regeneration
89
Regenerative Brake Resistor
89
Capacitor Module
90
Regenerative Energy Calculations
91
DC Busbar and PE Terminals
92
Checking the Insulation of the Assembly
92
Checking the Regenerative Brake Resistor Insulation
92
Control Wiring
93
What this Chapter Contains
93
Control Cable Routing
93
VDC Control Circuit Supply
93
Fan Operation on Wall and Recessed Mount Drives
94
Ethernet Interface
95
Ethercat
95
Ethercat Topology / Port Assignment
95
Motor Encoder Feedback
97
Analogue Encoder Interface Signals
97
Analogue Encoder Power Supplies
97
Hiperface DSL Encoder
98
Biss/Abz Encoder
98
Biss Functional Safety System
98
Biss RS-422 Physical Interface
99
Probe Inputs
100
Probe/Proxy Interface and Power Supply
100
IO Interface
101
X20 - IO Interface for the Associated Pin Assignment
102
External Voltage References
102
Distribution
102
General Purpose Digital Output
103
High Speed Digital Output
103
Digital Input
104
Analog Input
105
Analog Output
106
Ethercat Configuration
107
Introduction
107
Ethercat LED Status Definitions
107
Ethercat RUN Indicator
107
Ethercat Error Indicator
108
Ethercat L/A LED Indicators
108
Ethercat LED Indicator Blink Rates
108
PIU Frame Packet Mapping
109
Inputs - Status, Error and Warning
109
Inputs - Analogue Variables
110
Outputs
110
Installation Checklist
111
What this Chapter Contains
111
Checklist
111
PIU Operation
113
What this Chapter Contains
113
PIU Introduction
113
PIU Not Enabled
114
Enabling the PIU
114
Mains Check
114
Capacitor Charging
115
Regenerative Brake Resistor Test
115
Load Applied
115
Disabling the PIU
116
Monitoring the PIU
116
DC Bus Measurements
116
Temperature Measurements
116
Control Supply Voltage
116
Grid Frequency
116
Fault Detection Bits
117
LED Supply
118
LED Fault Detection
118
Technical Data
119
What this Chapter Contains
119
Control Functions
119
Control Modes
119
Thermal and Over-Current Protection
119
Self-Protection Features
120
DC Bus Voltage Control
120
Advanced Control Functions
120
Interface Specifications
121
Motor Position Feedback
121
Encoder Channel 1
121
Encoder Channel 2
121
Encoder Supplies for Ch1 and Ch2 and Biss/Abz
121
Biss/Abz Encoder
122
Ethernet Interface
122
Drive Display
122
IO Interface
123
Electrical Specifications
125
Amd5X Pius
125
Drives
126
Capacitor Module
126
Temperature Derating
127
Environmental Specifications
128
Storage
128
Transport
128
Installation and Operation
128
Duct Mount Cooling
129
Wall and Recessed Cooling
129
Physical Characteristics
130
15Kw and 24Kw PIU Physical Characteristics
130
Drive Physical Characteristics
130
Capacitor Module Physical Characteristics
130
Dimension Drawings
131
15Kw and 24Kw PIU Physical Dimensions
131
15Kw and 24Kw PIU Mounting Hole Positions and Heatsink Cut-Out Specifications
134
And 35AH Drive Mounting Hole Positions and Physical Dimensions
136
6A, 12A & 20A Drive Mounting Hole Positions and Physical Dimensions
142
Drive Mounting Hole Positions and Heatsink Cut-Out Specifications
148
Capacitor Module Physical Dimensions
150
Capacitor Module Mounting Hole Positions
151
PIU, 35A, 20A, and 12A/6A/3A Drives and Capacitor Module Mounting Hole Positions
152
PIU, 35A, 20A and 12A/6A/3A Drives Heat Sink Cut-Out Specifications
153
PIU, 20A and 12A/6A/3A Drives and Capacitor Module Mounting Hole Positions
155
PIU, 20A and 12A/6A/3A Drives Heat Sink Cut-Out Specifications
156
Materials
159
Standards Conformity
160
Ethercat Conformance Marking
161
CE Marking
161
FCC Marking
162
Accessories
163
What this Chapter Contains
163
EMI Filter
163
Line Reactor
163
VDC Ribbon Cable
163
Ethercat ® Cables
164
Cooling Duct Fan Kit
164
Regen Resistor
165
Regen Resistor Over-Temperature Switch
165
Regen Resistor with Enclosure and Over-Temperature Switch
165
Cables
166
Shielded Encoder Cable Beta/Gamma Motors
166
Shielded Armature Cable for Beta/Gamma Motors
166
Shielded Armature Cable for Beta/Gamma Motors with Thermal Sensor
166
Shielded Armature Cables for Beta/Gamma Motors with Brake
166
Shielded Armature Cables for Beta/Gamma Motors with Brake and Thermal Sensor
167
Shielded Hiperface DSL Armature Cables for Gamma Motors with Brake
167
Shielded Hiperface DSL Armature Cables for Gamma Motors
167
Shielded Armature Cables for Linx M Motor with Temperature
167
Motor Power Cable Shield Clamps
167
PIU and Drive Connectors
168
Fan Replacement Kit for Wall and Recessed Mount
168
Additional Information
169
What this Chapter Contains
169
Maintenance and Repairs
169
Product, Sales and Service Enquiries
170
Feedback
170

ANCA Motion AMD5x Series User Manual (125 pages)

Passive Infeed Unit and Servo Drive

Brand: ANCA Motion | Category: Portable Generator | Size: 4 MB

Table of Contents
5
1 Safety

11
- General Safety
  11
- Safe Start-Up and Operation
  12
2 Introduction

13
- What this Chapter Contains
  13
- Purpose
  13
- About the Amd5X Series Passive Infeed Unit
  13
- About the Amd5X Series Servo Drives
  13
- Drive Model Applicability
  14
- PIU Model Applicability
  14
- Capacitor Module Model Applicability
  14
- Related Documents
  15
- Trademarks
  15
- Terms and Abbreviations
  16
3 Product Overview

17
- What this Chapter Contains
  17
- Features
  17
- Amd5X Variant Identification
  18
- Operating Principle
  22
- System Overview
  22
  - PIU System
    23
  - Drive System
    25
- PIU Connector Overview
  26
- Drive Connector Overview
  29
  - X10 - 24V Brake Connections
    31
  - X11 - 3 Phase Armature Supply
    31
  - X12 - Motor Temperature Sensor Input
    31
  - X13 - Encoder 1 Input
    32
  - X14 - Encoder 2 Input
    33
  - X15 - Probe 1&2 Input, Probex +24V Probe/Proxy Feed
    34
  - X16 - Encoder Monitor Output
    35
  - X17 & X18 - Ethercat
    35
  - Ports
    35
  - X20 - IO Expansion
    36
  - LED Display and Control Panel - PIU
    37
  - LED Display and Control Panel - Drive
    38
4 Mechanical Installation

39
- What this Chapter Contains
  39
- Pre Installation Checks
  39
- Requirements
  39
  - Installation Site
    39
  - Mounting
    40
  - Heatsink Cooling with External Cabinet Air
    40
  - Heatsink Cooling with Internal Cabinet Air
    41
  - Example Cooling Duct Design
    42
  - Cabinet Cooling
    44
- Installation
  45
  - Installation Order
    45
  - Mounting a PIU
    46
  - Un-Mounting a PIU
    47
  - Mounting a Drive
    48
  - Un-Mounting a Drive
    48
  - Mounting a Capacitor Module
    50
  - Un-Mounting a Capacitor Module
    51
- System Installation
  52
5 Power Wiring

54
6 Control Wiring

70
- What this Chapter Contains
  70
- Control Cable Routing
  70
- Control Circuit Supply
  70
- Ethernet Interface
  71
  - Ethercat
    71
  - Ethercat Topology / Port Assignment
    71
- Motor Encoder Feedback
  73
  - Analogue Encoder Interface Signals
    73
  - Analogue Encoder Power Supplies
    73
- Probe Inputs
  74
  - Probe/Proxy Interface and Power Supply
    74
- IO Interface
  74
  - External Voltage References
    75
  - Distribution
    75
  - General Purpose Digital Output
    75
  - High Speed Digital Output
    75
  - Digital Input
    76
  - Analog Input
    77
  - Analog Output
    77
7 Ethercat Configuration

79
- Introduction
  79
- Ethercat LED Status Definitions
  79
- PIU Frame Packet Mapping
  81
8 Installation Checklist

84
- What this Chapter Contains
  84
- Checklist
  84
9 PIU Operation

86
- What this Chapter Contains
  86
- PIU Not Enabled
  86
- Enabling the PIU
  86
  - Mains Check
    86
  - Capacitor Charging
    87
  - Regenerative Brake Resistor Test
    87
  - Load Applied
    87
  - Disabling the PIU
    87
- Monitoring the PIU
  88
  - DC Bus Measurements
    88
  - Temperature Measurements
    88
  - Control Supply Voltage
    88
  - Grid Frequency
    88
  - Fault Detection Bits
    89
- LED Supply
  90
  - LED Fault Detection
    90
10 Technical Data

91
- What this Chapter Contains
  91
- Control Functions
  91
  - Control Modes
    91
  - Thermal and Over-Current Protection
    91
  - Self-Protection Features
    92
  - DC Bus Voltage Control
    92
  - Advanced Control Functions
    92
- Interface Specifications
  93
  - Motor Position Feedback
    93
  - Encoder Channel 1
    93
  - Encoder Channel 2
    93
  - Encoder Supplies for Ch1 and Ch2
    93
  - Ethernet Interface
    94
  - Drive Display
    94
  - IO Expansion
    94
- Electrical Specifications
  97
  - Amd5X PIU
    97
  - Drive
    98
  - Capacitor Module
    98
- Environmental Specifications
  99
  - Storage
    99
  - Transport
    99
  - Installation and Operation
    99
  - Cooling
    100
  - Physical Characteristics
    101
  - PIU Physical Characteristics
    101
  - Drive Physical Characteristics
    101
  - Capacitor Module Physical Characteristics
    101
- Dimension Drawings
  102
- Materials
  113
- Standards Conformity
  114
  - Ethercat Conformance Marking
    115
  - CE Marking
    115
  - FCC Marking
    116
11 Accessories

117
- What this Chapter Contains
  117
- EMI Filter
  117
- Line Reactor
  117
- Ribbon Cables
  117
- Ethercat ® Cables
  118
- Cooling Duct Fan Kit
  118
- Regen Resistor
  119
  - Regen Resistor Over-Temperature Switch
    119
  - Regen Resistor with Enclosure and Over-Temperature Switch
    119
- Cables
  120
- PIU and Drive Connectors
  122
- PIU with Connector Kit
  122
- Drive with Connector Kit
  122
12 Additional Information

124
- What this Chapter Contains
  124
- Maintenance and Repairs
  124
- Product, Sales and Service Enquiries
  125
- Feedback
  125

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ANCA Motion AMD5x Series Manuals

ANCA Motion AMD5x Series User Manual (170 pages)

Table of Contents

ANCA Motion AMD5x Series User Manual (125 pages)

Table of Contents

1 Safety

2 Introduction

3 Product Overview

4 Mechanical Installation

5 Power Wiring

6 Control Wiring

7 Ethercat Configuration

8 Installation Checklist

9 PIU Operation

10 Technical Data

11 Accessories

12 Additional Information

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