Amada HF-2500A Manuals

Amada HF-2500A Manuals

Manuals and User Guides for Amada HF-2500A. We have 1 Amada HF-2500A manual available for free PDF download: Operation Manual

Amada HF-2500A Operation Manual

Amada HF-2500A Operation Manual (164 pages)

HIGH FREQUENCY WELD CONTROL

Brand: Amada | Category: Welding System | Size: 4.34 MB

Table of Contents

Table of Contents
4
Chapter 1. Description Section I: Features

15
- Power Supply Features
  15
- Weld Quality Process Tools
  15
- Section II: Introduction
  16
- Section III: Major Components
  18
- Major Components
  18
- Front Panel Display and Display Controls
  18
- Display
  19
- Display Controls
  19
- SCHEDULE Key
  19
- Weld Period Selector Keys
  19
- Time/Energy Selector Keys
  19
- Front Panel Data Entry and Mode Keys
  20
- Key Pad
  20
- RUN Key
  20
- MENU Key
  21
- Control Keys
  21
- Control Mode Selection Keys
  21
- Weld/No Weld
  22
Chapter 2. Installation and Setup Section I: Installation

23
- Unpacking
  23
- Space Requirements
  23
- Utilities
  24
- Power
  24
- Compressed Air and Cooling Water
  24
- Chapter 2. Installation and Setup
  24
- Section II: Setup
  25
- Connections to External Equipment
  25
- Rear Panel Components and Connectors
  25
- Weld Head Connections
  26
- Foot Pedal-Actuated Weld Head Connection
  28
- EZ-AIR Weld Head Connections
  29
- Non-EZ-AIR Weld Head Connections
  32
Chapter 3. System Configuration

33
- Section I: Menus
  33
- Before You Start
  33
- Overview
  33
- Main Menu
  33
- Setup
  33
- Weld Counter
  34
- Copy a Schedule
  35
- Calibration
  35
- System Security
  35
- Schedule Lock
  36
- System Lock
  36
- Calibration
  36
- Communication
  37
- Communication Role
  37
- Baud Rate
  37
- RS232/485 Select
  37
- Number
  37
- Relay
  39
- Reset to Defaults
  40
- Reset System Parameters
  40
- Reset All Schedules
  41
- Reset Schedule Limits
  41
- Chain Schedules
  41
- Setup 1
  43
- Footswitch Weld Abort
  43
- Switch Debounce Time
  43
- Firing Switch
  44
- Auto
  44
- None
  44
- Remote
  44
- Setup 2
  45
- Display Contrast
  45
- Buzzer Loudness
  45
- End of Cycle Buzzer
  45
- Update Graph after Weld
  45
- Language
  46
- Setup 3
  46
- Do Test Weld
  46
- Always
  46
- Ask
  46
- Section III. Operational States
  47
- No Weld State
  47
- Menu State
  47
- Test State
  47
- Run State
  48
- Weld State
  49
- Monitor State
  49
- Alarm State
  50
- Section IV. Weld Functions
  51
- Welding Applications
  51
- Weld Head Applicability
  52
- When to Use Functions
  52
- Weld Schedule Definition
  53
- Weld Sequence Timing
  53
- Welding Applications
  54
- Single-Pulse Weld Profile
  54
- Upslope/Downslope Weld Profile
  55
- Dual-Pulse Weld Profile
  55
Chapter 4. Introduction to Feedback Modes and Monitoring

57
- Section I. Programmable Feedback Modes
  57
- Introduction
  57
- Current Mode
  57
- Voltage Mode
  57
- Power Mode
  57
- Section II. Weld Monitoring
  58
- Introduction
  58
- PEAK and AVERAGE MONITORING
  58
- Current, Voltage, Power, and Resistance Limits
  59
- Process Tools
  59
- Active Part Conditioner (APC)
  59
- Resistance Set
  79
- Pre-Weld Check
  81
- Section VIII. Weld Stop
  85
- Section IX. Programming Relays
  87
Chapter 6. Maintenance

89
- Section I. Introduction
  89
- General Kinds of Problems
  89
- Alarm Messages
  89
- Section II. Troubleshooting
  90
- Troubleshooting
  90
- Alarm Messages
  91
- Section III. Maintenance
  96
- Electrode Maintenance
  96
- Parts Replacement
  96
- Section IV. Repair Service
  96
Appendix A. Technical Specifications

97
Appendix B. Electrical and Data Connections

101
Appendix C. Calibration

115
Appendix D. System Timing

119
Appendix E. Communications

123
Appendix F. the Basics of Resistance Welding

145
Appendix G. Quality Resistance Welding Solutions: Defining the Optimum Process

151

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