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HF28/400
Amada HF28/400 Manuals
Manuals and User Guides for Amada HF28/400. We have
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Amada HF28/400 manual available for free PDF download: Operation Manual
Amada HF28/400 Operation Manual (144 pages)
DC RESISTANCE WELDING SYSTEM
Brand:
Amada
| Category:
Welding System
| Size: 4.07 MB
Table of Contents
Revision Record
2
Table of Contents
3
Contents
4
CONTENTS (Continued)
7
Contact Us
8
Safety Notes
9
Warranty
11
Chapter 1. Description
15
Section I. Features
15
Section II. Major Components
17
Major Components
17
Front Panel Display and Display Controls
17
Display
18
Display Controls
19
SCHEDULE Key
19
Time/Energy Selector Keys
19
Weld Period Selector Keys
19
Front Panel Data Entry and Mode Keys
20
Key Pad
20
MENU Key
20
Mode Keys
20
RUN Key
20
Control Keys
20
Key
20
Monitor Keys
21
WELD/NO WELD Switch
22
Emergency Stop Switch Operation
22
Chapter 2. Installation and Setup Section I: Installation
23
Unpacking
23
Space Requirements
23
Utilities
24
Power
24
Compressed Air and Cooling Water
24
Section II: Setup
25
Connections to External Equipment
25
Rear Panel Components and Connectors
25
Weld Head Connections
26
Foot Pedal-Actuated Weld Head Connection
28
Chapter 5. Operating Instructions
29
Non-EZ-AIR Weld Head Connections
32
Chapter 3. System Configuration Section I: Menus
33
Before You Start
33
Overview
33
Main Menu
33
Setup
33
Weld Counter
34
Calibration
35
Copy a Schedule
35
System Security
35
Calibration
36
Schedule Lock
36
System Lock
36
Relay
37
Reset System Parameters
38
Reset to Defaults
38
Chain Schedules
39
Reset All Schedules
39
Reset Schedule Limits
39
Setup 1
41
Footswitch Weld Abort
41
Switch Debounce Time
41
Firing Switch
42
Setup 2
43
Display Contrast
43
Buzzer Loudness
43
End of Cycle Buzzer
43
Update Graph after Weld
43
Language
44
Setup 3
44
Do Test Weld
44
Always
44
Ask
44
Section III. Operational States
45
No Weld State
45
Menu State
45
Test State
45
Run State
46
Weld State
47
Monitor State
47
Alarm State
48
Section IV. Weld Functions
49
Welding Applications
49
Weld Head Applicability
50
When to Use Functions
50
Weld Schedule Definition
51
Weld Sequence Timing
51
Welding Applications
52
Single-Pulse Weld Profile
52
Dual-Pulse Weld Profile
53
Upslope / Downslope Weld Profile
53
Chapter 4. Introduction to Feedback Modes and Monitoring
55
Section I. Programmable Feedback Modes
55
Introduction
55
Current Mode
55
Voltage Mode
55
Power Mode
56
Section II. Weld Monitoring
57
Introduction
57
PEAK and AVERAGE MONITORING
57
Current, Voltage, Power, and Resistance Limits
58
Process Tools
58
Active Part Conditioner (APC)
58
Pre-Operational Checks
65
Compressed Air
65
Connections
65
Power
65
Initial Setup
66
Section II. Operation
67
Single-Pulse Weld Schedule
67
Upslope/Downslope Weld Schedule
69
Dual-Pulse Weld Schedule
71
Section III. Using the Weld Monitor
73
Section IV. Active Part Conditioning
77
Resistance Set
79
Section IV. Resistance Set
79
Pre-Weld Check
81
Section VI. Pre-Weld Check
81
Weld to a Limit
83
Section VII. Weld to a Limit
83
Weld Stop
85
Section VIII. Weld Stop
85
Section IX. Programming Relays
87
Chapter 6. Maintenance
89
Section I. Introduction
89
General Kinds of Problems
89
Alarm Messages
89
Section II. Troubleshooting
90
Troubleshooting
90
Alarm Messages
91
Section III. Maintenance
97
Electrode Maintenance
97
Parts Replacement
97
Section IV. Repair Service
98
Appendix A. Technical Specifications
99
Appendix B. Electrical and Data Connections
103
APPENDIX C Calibration
111
Appendix D. System Timing
115
Appendix E. the Basics of Resistance Welding
119
Appendix F. Quality Resistance Welding Solutions: Defining the Optimum Process
125
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