Allen-Bradley PowerFlex 527 Manuals

Manuals and User Guides for Allen-Bradley PowerFlex 527. We have 5 Allen-Bradley PowerFlex 527 manuals available for free PDF download: Reference Manual, User Manual, Original Instructions Manual, Application Technique

Allen-Bradley PowerFlex 527 Reference Manual (497 pages)

Integrated Motion on the EtherNet/IP Network

Brand: Allen-Bradley | Category: Industrial Electrical | Size: 12.35 MB

Table of Contents
5
Additional Resources
11
Preface

11
- Legal Notices
  12
Integrated Motion on the Ethernet/Ip Network

15
- Integrated Motion Axis Control Modes and Methods
  16
  - Control Modes
    16
    
    Position Control Mode
    17
    
    Velocity Control Mode
    18
    
    Torque Control Mode
    20
    
    No Control Mode
    21
  - Control Methods
    21
  - Motion Instruction Compatibility
    22
Chapter 1

15
Chapter 2 Acceleration Control Behavior

25
- Acceleration Limiter
  26
- Load Observer
  27
- Command Generation Behavior
  28
  - Command Data Sources
    29
  - Command Fine Interpolation
    30
  - Command Ramp Generator
    33
  - Feedforward Signal Selection
    34
  - Command Notch Filter
    35
- Current Control Behavior
  35
  - Current Vector Limiter
    36
  - Voltage Output
    37
  - Current Feedback
    37
  - Motor Commutation
    38
- Event Capture Behavior
  38
  - Event Input Sources
    39
  - Event Latches
    40
  - Event Time Stamps
    40
- Fault and Alarm Behavior
  41
  - Exceptions
    41
  - Exceptions on
    41
  - Rockwell Automation Publication MOTION-RM003I-EN-P - February
    42
  - Absolute Position Recovery
    43
    
    Absolute Position Loss Without APR Faults
    44
    
    APR Fault Conditions
    44
    
    APR Fault Generation
    45
    
    APR Fault Examples
    47
    
    APR Recovery Scenarios
    48
    
    Reset an APR Fault
    50
- Motion Control Axis Behavior Model
  51
  - Active Control Axis Behavior Model
    52
  - Feedback Only Axis Behavior Model
    54
  - CIP Motion Converter Axis Behavior Model
    56
  - Motor Attributes Model
    57
  - Position Control Behavior
    58
    
    Position Feedback Selection
    59
    
    Position PI Gains
    60
    
    Velocity Feedforward
    60
    
    Position Loop Output Filters
    61
  - State Behavior
    61
  - Torque Control Behavior
    71
    
    Torque Input Sources
    72
    
    Inertia Compensation
    73
    
    Friction Compensation
    75
    
    Torque Filters
    77
    
    Torque Limiter
    78
    
    Torque to Current Scaling
    78
  - Velocity Control Behavior
    79
    
    Closed Loop Velocity Control
    80
    
    Open Loop Frequency Control
    83
Chapter 3

87
Interpret the Attribute Tables

87
Chapter 4 Control Mode Attributes ....................................................................................................

187
CIP Axis Attributes

187
- Data Attributes
  233
  - Axis Info Attributes
    234
  - Axis Statistical Attributes
    235
  - CIP Axis Status Attributes
    236
  - Event Capture Attributes
    247
- Drive Attributes
  249
- Drive Commissioning and Tuning Attributes
  257
- Faults and Alarms Attributes
  279
- Feedback Attributes
  302
  - Feedback Interface Types
    302
  - Feedback Configuration Attributes
    304
  - General Feedback Info Attributes
    316
  - General Feedback Signal Attributes
    316
- Motion Control Attributes
  317
- Motor Attributes
  388
  - General Linear Motor Attributes
    388
  - General Motor Attributes
    389
  - General Permanent Magnet Motor Attributes
    396
  - General Rotary Motor Attributes
    399
  - Induction Motor Attributes
    401
  - Linear PM Motor Attributes
    404
  - Interior Permanent Magnet Motor Attributes
    406
  - Load Transmission and Actuator Attributes
    409
  - Rotary PM Motor Attributes
    412
- Safety Attributes
  414
  - Axis Safety Status Attributes
    414
  - Guard Safety Attributes
    425
  - Guard Safety Status Attributes
    426
- Stopping and Braking Attributes
  431
  - Stopping Sequences
    445
  - Proving Operational Sequences
    448
  - DC Bus Control Attributes
    451
  - Start Inhibits Attributes
    453
    
    Standard Start Inhibits
    454
    
    Rockwell Automation Specific Start Inhibits
    455
- Exceptions
  456
Module Configuration Attributes

472
Chapter 5 Module Configuration Block Attributes ........................................................................ 471

473
- Module Class Attributes
  473
- Module Axis Attributes
  474
- Module Feedback Port Attributes
  489
- Module Timing Attributes
  490
- Module Support Attributes
  492
Index

495

Allen-Bradley PowerFlex 527 User Manual (354 pages)

Integrated Motion on the EtherNet/IP Network, Configuration and Startup

Brand: Allen-Bradley | Category: Controller | Size: 13.01 MB

Table of Contents
3
Additional Resources
9
Preface

9
- Summary of Changes
  9
Chapter 1

11
Controller, Communication, Drive, and Software Options

11
Chapter 2

24
- Set Time Synchronization
  24
- Add an Ethernet Communication Module
  26
  - Network
    27
  - Network
    28
  - Network
    29
  - Network
    31
- Add a Kinetix Ethernet/Ip Drive
  32
Chapter 3

36
Chapter 4 Ethernet/Ip Drive

60
Chapter 5

101
Chapter 6

130
Chapter 7 About Axis Scheduling

146
- Timing Model
  147
  - One Cycle Timing
    148
  - Two Cycle Timing
    149
- Axis Scheduling Configuration
  150
- Configure the Update Periods
  151
- Motion Utilization
  158
- Example 1: Position Loop with Motor Feedback Only
  159
Chapter 8

163
Chapter 9

188
Chapter 10 Example 2: Velocity Control with Motor Feedback

214
- The Powerflex 527 Drive Example 2: Velocity Control with Motor Feedback
  214
- Example 3: Position Control with Motor Feedback
  217
Chapter 11 Commission an Axis Scaling

222
- Direct Coupled Rotary
  223
- Direct Coupled Linear
  224
- Rotary Transmission
  224
- Linear Actuator
  225
- Changing Scaling Factors
  225
Scaling

222
- Hookup Tests
  226
  - Run a Motor and Feedback Test
    228
  - Run a Motor Feedback Test
    230
  - Run a Marker Test
    230
- Applying the Commutation Hookup Test
  232
- Run a Commutation Test
  234
- Autotune
  235
- Polarity
  235
- Load
  239
- Load Observer
  241
  - Benefits of Load Observer
    241
  - How Load Observer Functions
    241
  - Load Observer Configuration
    242
- Adaptive Tuning
  243
  - Benefits of Adaptive Tuning
    244
  - How Adaptive Tuning Functions
    244
  - Adaptive Tuning Configuration
    245
  - Status Bits
    248
- Load Ratio Data from Motion Analyzer
  249
- Test an Axis with Motion Direct Commands
  249
Chapter 12 Guidelines for Homing

256
- Active Homing
  256
- Passive Homing
  257
Homing

256
- Examples
  258
  - Active Homing
    258
  - Passive Homing
    261
- Absolute Position Recovery (APR)
  262
  - APR Terminology
    262
  - Controllers
    262
  - Absolute Feedback Device
    263
  - SERCOS Versus Integrated Motion on Ethernet Networks
    263
  - APR Scenarios
    264
- APR Faults
  269
  - APR Fault Conditions
    269
  - APR Fault Generation
    270
  - Scaling
    272
  - Online Scaling
    272
  - Resetting an APR Fault
    273
  - Absolute Position Loss Without APR Faults
    273
  - Behavior of APR for Incremental Encoders
    274
  - Saving an ACD File Versus Upload of a Project
    274
Chapter 13 When to Manually Tune an Axis

275
- Axis Configuration Types
  275
- Current Tuning Configuration
  276
- Loop Responses
  277
- Motion Generator and Motion Direct Commands
  279
Manual Tune

275
- Additional Tune
  281
  - Feedforward Parameters
    281
  - Compensation Parameters
    282
  - Filters Parameters
    283
  - Limits Parameters
    284
  - Planner Parameters
    284
  - Configure Torque Values
    285
- Monitor Tags with the Quick Watch Window
  285
- Use Motion Generator
  286
Faults and Alarms Dialog Box

289
Chapter 14

291
- Quickview Pane
  291
- Connection Faults and Errors
  292
- Data Monitor
  292
- Drive Status Indicators
  292
- Manage Motion Faults
  293
- Troubleshoot Faults
  293
- Configure the Exception Actions for AXIS_CIP_DRIVE
  294
- Inhibit an Axis
  297
  - Example: Inhibit an Axis
    298
  - Example: Uninhibit an Axis
    299
- Digital I/O Status Indicators
  300
Parameter Dialog-Box Listings

303
Appendix A

305
Appendix B

305
- Definition of Jerk
  305
- Choose a Profile
  306
- Use % of Time for the Easiest Programming of Jerk
  307
- Velocity Profile Effects
  308
- Jerk Rate Calculation
  308
- Profile Operand
  313
- Program a Velocity Profile and Jerk Rate
  305
- Enter Basic Logic
  316
  - Example Motion Control Program
    317
  - Download a Project
    318
- Choose a Motion Instruction
  318
- Troubleshoot Axis Motion
  321
- Programming with the MDSC Function
  329
- Powerflex Out-Of-Box Configuration
  332
  - Recommended Out-Of-Box Settings
    332
- Setting the ACO/AVO Attributefor PF527 Drives Only
  336
Glossary

337
Index

341
- Rockwell Automation Publication MOTION-UM003K-EN-P - January
  342

allen bradley PowerFlex 527 User Manual (177 pages)

Adjustable Frequency AC Drive

Brand: allen bradley | Category: Controller | Size: 22.94 MB

Important User Information
2
New and Updated Information
3
Table of Contents
5
Additional Resources
9
Overview
9
Preface

9
- Who Should Use this Manual
  9
- Drive Frame Sizes
  10
- Manual Conventions
  10
- Product Environmental Information
  10
- General Precautions
  11
- Catalog Number Explanation
  12
Chapter 1

13
Chapter 2

43
- Drive Startup Task List
  43
- Prepare for Drive Start-Up
  43
  - Start up
    43
  - Start, Stop, Direction, and Speed Control
    44
- Understanding the Powerflex 527 Display and Indicators
  44
  - LCD Display and Status Indicators
    45
  - Device and Axis States
    46
  - Startup Sequence
    46
  - Information Display
    47
  - Network Configuration
    47
  - Configuring Network Settings
    48
  - Settings Options
    48
  - Real-Time Information Display
    49
- Drive Programming Tools
  50
- Language Support
  50
- Using the Ethernet Port
  50
- Configure the Drive
  51
  - Configuring the Powerflex 527 Drive with Integrated Motion
    51
  - Set the Network Configuration
    51
Chapter 3

52
Chapter 4

88
Chapter 5

100
- Safe Torque-Off Connector Data
  100
- Safe Torque-Off Wiring Requirements
  100
- Wire the Safe Torque-Off Circuit
  100
- Safe Torque-Off Specifications
  101
  - Compatible Safety Controllers
    103
  - Network Control of Safe Torque-Off
    103
  - Selection of Network Safe Torque-Off
    103
  - Network Safe Torque-Off Specifications
    104
  - Safe Torque-Off Assembly Tags
    104
  - Safety Application Requirements
    104
  - STO Fault Reset
    105
  - Reset Safe Torque-Off Fault Diagram
    106
  - Troubleshoot Network Safe Torque-Off
    106
Chapter 6

107
Chapter 7

121
- Display Interface
  121
- Interpret Status Indicators
  121
- Safety Precautions
  121
  - Troubleshooting
    121
  - Fault Codes
    122
  - FLT Sxx Fault Codes
    122
  - FLT MXX Fault Codes
    124
  - INHIBIT Fault Codes
    125
  - INIT FLT Fault Codes
    125
  - NODE FLT Fault Codes
    125
  - NODE ALARM Fault Codes
    126
  - Powerflex 527 Drive Status Indicators
    126
  - Fault Status Indicator
    127
  - Module Status Indicator
    127
  - Network Status Indicator
    127
- General Troubleshooting
  128
  - Link a Status Indicator (Ethernet Port 1)
    128
  - Link a Status Indicator (Ethernet Port 2)
    128
- Logix5000 Controller and Drive Behavior
  129
- Certifications
  133
- Supplemental Drive Information
  133
Appendix A

134
- Environmental Specifications
  134
  - Control Data
    135
  - Electrical Data
    135
  - Protection Data
    135
- Technical Specifications
  135
  - Control Inputs Data
    137
  - Control Outputs Data
    137
  - Encoder Data
    137
  - Estimated Watts Loss (Rated Load, Speed & PWM)
    138
- Power Specifications
  138
  - Input Current Scaled by Motor Current
    139
  - Accessories and Dimensions
    141
  - Catalog Number Description
    141
  - Powerflex 527 Drive Ratings
    141
- Product Selection
  141
- Recommended Out-Of-Box Settings
  163
Appendix C Setting the ACO/AVO Attribute

166
Appendix D

167
- Encoder Option Card Usage
  167
- Installing the Encoder Option Card
  167
  - Removing the Encoder Option Card
    168
  - Encoder Interface
    169
  - Encoder Wiring Examples
    170
  - Wiring Notes
    170
  - Index
    171

Allen-Bradley PowerFlex 527 Original Instructions Manual (43 pages)

Technical Data, AC Drive Specifications

Brand: Allen-Bradley | Category: Controller | Size: 3.25 MB

Allen-Bradley PowerFlex 527 Application Technique (24 pages)

Safety Function: Actuator Subsystems - Stop Category 1, Drives with Safe Torque-off

Brand: Allen-Bradley | Category: DC Drives | Size: 0.91 MB

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Allen-Bradley PowerFlex 527 Manuals

Allen-Bradley PowerFlex 527 Reference Manual (497 pages)

Table of Contents

Preface

Integrated Motion on the Ethernet/Ip Network

Chapter 1

Chapter 2 Acceleration Control Behavior

Chapter 3

Interpret the Attribute Tables

Chapter 4 Control Mode Attributes ....................................................................................................

CIP Axis Attributes

Module Configuration Attributes

Chapter 5 Module Configuration Block Attributes ........................................................................ 471

Index

Allen-Bradley PowerFlex 527 User Manual (354 pages)

Table of Contents

Preface

Chapter 1

Controller, Communication, Drive, and Software Options

Chapter 2

Chapter 3

Chapter 4 Ethernet/Ip Drive

Chapter 5

Chapter 6

Chapter 7 About Axis Scheduling

Chapter 8

Chapter 9

Chapter 10 Example 2: Velocity Control with Motor Feedback

Chapter 11 Commission an Axis Scaling

Scaling

Chapter 12 Guidelines for Homing

Homing

Chapter 13 When to Manually Tune an Axis

Manual Tune

Faults and Alarms Dialog Box

Chapter 14

Parameter Dialog-Box Listings

Appendix A

Appendix B

Glossary

Index

allen bradley PowerFlex 527 User Manual (177 pages)

Table of Contents

Preface

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Chapter 6

Chapter 7

Appendix A

Appendix C Setting the ACO/AVO Attribute

Appendix D

Allen-Bradley PowerFlex 527 Original Instructions Manual (43 pages)

Table of Contents

Allen-Bradley PowerFlex 527 Application Technique (24 pages)

Table of Contents

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