Allen-Bradley PowerFlex 527 Original Instructions Manual
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Allen-Bradley PowerFlex 527 Original Instructions Manual

Technical data, ac drive specifications
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Technical Data
PowerFlex 527 AC Drive Specifications
Original Instructions
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Summary of Contents for Allen-Bradley PowerFlex 527

  • Page 1 Technical Data PowerFlex 527 AC Drive Specifications Original Instructions Topic Page Product Overview Catalog Number Explanation Technical Specifications Environmental Specifications Certifications Dimensions and Weights Design Considerations Fuses and Circuit Breaker Ratings Accessories and Dimensions Safe Torque-Off Function Additional Resources...

  • Page 2: Product Overview

    (PAC). Ideal for machines that can benefit from the same drive configuration experience for both servo and AC drives, the PowerFlex 527 drive features a built-in dual port for EtherNet/IP™ and safety over the network. The PowerFlex 527 drive provides maximum flexibility and performance ranging up to 30 HP and 22 kW.
  • Page 3 • Closed Loop Position Vector Control (with optional encoder card) • Velocity Loop, including: • Closed Loop Velocity Vector Control (with optional encoder card) I/O Wiring PowerFlex 527 Control I/O Wiring Block Diagram • Two (2) Analog Inputs (one current and one voltage) Typical Typical...
  • Page 4 The PowerFlex 527 drive allows for the selection of 1/2 DC Bus operation, for use in critical applications where continued drive output is desired even in the event of brown out or low voltage conditions. The PowerFlex 527 drive also supports enhanced inertia ride through for additional low voltage mitigation.
  • Page 5 • PowerFlex 527 drives are designed to be used exclusively with Allen Bradley Logix controllers. • Drives are programmed using the motion instructions in Studio 5000 Logix Designer • PowerFlex 527 drives feature drive configuration that is stored in the Logix controller, supporting fast, automatic device replacement.
  • Page 6 PowerFlex 527 AC Drive Specifications PowerFlex 527 Drive Family Frame A Frame B Frame C Frame D Frame E Rockwell Automation Publication 520-TD002A-EN-E - May 2015...

  • Page 7: Catalog Number Explanation

    PowerFlex 527 AC Drive Specifications Catalog Number Explanation – – – Drive Dash Voltage Rating Rating Enclosure Reserved Emission Class Reserved Dash Dash Code Braking Standard Code Type Code EMC Filter PowerFlex 527 No Filter Filter Code Voltage Phase Code...

  • Page 8: Technical Specifications

    PowerFlex 527 AC Drive Specifications Technical Specifications Protection Specifications PowerFlex 527 Bus Overvoltage Trip 100...120V AC Input: 405V DC bus (equivalent to 150V AC incoming line) 200...240V AC Input: 405V DC bus (equivalent to 290V AC incoming line) 380...480V AC Input: 810V DC bus (equivalent to 575V AC incoming line) 525...600V AC Input:...
  • Page 9 PowerFlex 527 AC Drive Specifications Control Specifications PowerFlex 527 Method • Frequency Control: – Volts per Hertz (V/Hz) – Sensorless Vector Control (SVC) – Sensorless Vector Control (SVC) Economizer • Position Loop: – Closed Loop Position Vector Control (with optional encoder card) •...
  • Page 10 PowerFlex 527 AC Drive Specifications Specifications PowerFlex 527 Safety Input Current: <10 mA (per Input ON Voltage, max: 18...26.4V DC channel) Input OFF Voltage, max: 5V DC Input ON Current: 10 mA 500 µA Input OFF Current: 700 µs Pulse Rejection Width:...

  • Page 11: Environmental Specifications

    PowerFlex 527 AC Drive Specifications Environmental Specifications Specifications PowerFlex 527 Altitude Current Derating Curves on page 17 for derating guidelines. Without derating: 1000 m (3300 ft) max. With derating: Up to 4000 m (13,200 ft) max., with the exception of 600V drives at 2000 m (6600 ft) max.

  • Page 12: Certifications

    PowerFlex 527 AC Drive Specifications Certifications Certification PowerFlex 527 c-UL-us Listed to UL508C and CAN/CSA-C22.2 No. 14-05. Australian Communications and Media Authority In conformity with the following: N223 Radiocommunications Act: 1992 Radiocommunications Standard: 2008 Radiocommunications Labelling Notice: 2008 Standards applied:...

  • Page 13: Dimensions And Weights

    PowerFlex 527 AC Drive Specifications Dimensions and Weights Frame/Rating Cross-Reference Catalog Number Description Drive Voltage Rating Rating Enclosure Emission Class Version PowerFlex 527 Drive Ratings Output Ratings Normal Duty Heavy Duty Catalog No. Output Current (A) Input Voltage Range Total Watts Loss Frame Size 100...120V AC (-15%, +10%) –...
  • Page 14 PowerFlex 527 AC Drive Specifications Output Ratings Normal Duty Heavy Duty Catalog No. Output Current (A) Input Voltage Range Total Watts Loss Frame Size 380...480V AC (-15%, +10%) – 3-Phase Input with EMC Filter, 0...460V 3-Phase Output 25C-D1P4N114 323...528 27.0 25C-D2P3N114 0.75...

  • Page 15: Design Considerations

    PowerFlex 527 AC Drive Specifications Drive Dimensions and Weight Dimensions are in mm and (in.). Weights are in kg and (lb). Frame Size Weight 72.0 (2.83) 152.0 (5.98) 172.0 (6.77) 57.5 (2.26) 140.0 (5.51) 1.1 (2.4) 87.0 (3.43) 180.0 (7.09) 172.0 (6.77)
  • Page 16 PowerFlex 527 AC Drive Specifications Minimum Mounting Clearances Dimensions and Weights on page 13 for mounting dimensions. Vertical Vertical, Zero Stacking Vertical with Control Module Fan Kit Vertical, Zero Stacking with No clearance between drives. Control Module Fan Kit No clearance between drives.
  • Page 17 PowerFlex 527 AC Drive Specifications Current Derating Curves Vertical Mounting Single Drive Zero Stacking with Control with Control IP 30/NEMA 1 Module Fan Kit Module Fan Kit IP 20/Open Type IP 20/Open Type 60 65 70 75 0 60 65 70 75 0 Ambient Temperature (°C)
  • Page 18 PowerFlex 527 AC Drive Specifications High Altitude 1000 2000 3000 4000 1000 2000 3000 4000 Altitude (m) Altitude (m) Debris Protection Take precautions to prevent debris from falling through the vents of the drive housing during installation. Storage • Store within an ambient temperature range of -40...85 °C •...
  • Page 19 PowerFlex 527 AC Drive Specifications Jumper Location (Typical) Power Module IMPORTANT Tighten screw after jumper removal. Phase to Ground MOV Removal R/L1 Three-Phase S/L2 AC Input T/L3 Jumper Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltage of the drive (see...
  • Page 20 PowerFlex 527 AC Drive Specifications General Grounding Requirements The drive Safety Ground - (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.
  • Page 21 PowerFlex 527 AC Drive Specifications RFI Filter Grounding Using a drive with filter may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground.
  • Page 22 PowerFlex 527 AC Drive Specifications Shielded/Armored Cable Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system.
  • Page 23 PowerFlex 527 AC Drive Specifications Output Disconnect The drive is intended to be commanded by control input signals that will start and stop the motor. A device that routinely disconnects then reapplies output power to the motor for the purpose of starting and stopping the motor should not be used.
  • Page 24 PowerFlex 527 AC Drive Specifications Signal and Control Wire Types Recommendations are for 50 °C ambient temperature. 75 °C wire must be used for 60 °C ambient temperature. 90 °C wire must be used for 70 °C ambient temperature. Recommended Signal Wire...
  • Page 25 Shielded motor cable Building structure steel (1) Some installations require a shielded enclosure. Keep wire length as short as possible between the enclosure entry point and the EMI filter. PowerFlex 527 RF Emission Compliance and Installation Requirements Standard/Limits EN61800-3 Category C2...

  • Page 26: Fuses And Circuit Breaker Ratings

    Fuses and Circuit Breaker Ratings The PowerFlex 527 drive does not provide branch short circuit protection. This product should be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations.
  • Page 27 PowerFlex 527 AC Drive Specifications Rockwell Automation Publication 520-TD002A-EN-E - May 2015...
  • Page 28 PowerFlex 527 AC Drive Specifications Rockwell Automation Publication 520-TD002A-EN-E - May 2015...
  • Page 29 PowerFlex 527 AC Drive Specifications Rockwell Automation Publication 520-TD002A-EN-E - May 2015...
  • Page 30 PowerFlex 527 AC Drive Specifications Rockwell Automation Publication 520-TD002A-EN-E - May 2015...

  • Page 31: Accessories And Dimensions

    PowerFlex 527 AC Drive Specifications Accessories and Dimensions Dynamic Brake Resistors Drive Ratings Minimum Resistance Resistance Ω ± 10% Ω ± 5% (1)(2) Input Voltage Catalog No. 100...120V AK-R2-091P500 50/60 Hz 0.75 AK-R2-091P500 1-Phase AK-R2-091P500 200...240V AK-R2-091P500 50/60 Hz 0.75...
  • Page 32 PowerFlex 527 AC Drive Specifications EMC Line Filters Drive Ratings Input Voltage Current (A) Frame Size Catalog No. 100...120V 25-RF011-AL 50/60 Hz 0.75 25-RF023-BL 1-Phase 25-RF023-BL 200...240V 25-RF011-AL 50/60 Hz 0.75 25-RF011-AL 1-Phase 25-RF023-BL 11.0 25-RF023-BL 200...240V 25-RF014-AL 50/60 Hz 0.75...
  • Page 33 Replacement Parts PowerFlex 527 Power Module Item Description PowerFlex 527 Power Module Replacement power module for use with PowerFlex 527 drives. Includes: • Power Module • Power Module Front Cover • Power Terminal Guard • Heatsink Fan Rockwell Automation Publication 520-TD002A-EN-E - May 2015...
  • Page 34 PowerFlex 527 AC Drive Specifications Output Ratings Normal Duty Heavy Duty Output Current (A) Input Voltage Range Frame Size Catalog No. 100...120V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output 85...132 25-PM1-V2P5 0.75 0.75 85...132 25-PM1-V4P8 85...132 25-PM1-V6P0 200...240V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output 170...264...
  • Page 35 446...660 25-PM1-E032 PowerFlex 527 Control Module Item Description Frame Size Catalog No. PowerFlex 527 Control Module Replacement control module for use with PowerFlex 527 drives. Includes: A...E 25C-CTM1 • Control Module • Control Module Front Cover Other Parts Item Description Frame Size Catalog No.
  • Page 36 PowerFlex 527 AC Drive Specifications Bulletin 1321-3R Series Line Reactors (2)(3) (2)(3) Output Ratings Input Line Reactor Output Line Reactor Normal Duty Heavy Duty IP 00 (Open Style) IP 11 (NEMA/UL Type 1) IP 00 (Open Style) IP 11 (NEMA/UL Type 1) Catalog No.
  • Page 37 PowerFlex 527 AC Drive Specifications Accessory Dimensions IP 30/NEMA 1/UL Type 1 Kit – Dimensions are in mm and (in.). Frame A 51.1 (2.01) 21.0 (0.82) ø21.5 (ø0.85) Frame D 96.0 (3.78) 70.0 (2.76) 44.0 (1.73) 30.0 (1.18) ø21.5 (ø0.85) ø33.5 (ø1.32)
  • Page 38 PowerFlex 527 AC Drive Specifications Control Module Fan Kit – Dimensions are in mm and (in.). Frame A...D Frame E Frame Size 72.0 (2.83) 152.0 (5.98) 57.5 (2.26) 140.0 (5.51) 56.0 (2.20) 99.8 (3.93) 87.0 (3.43) 180.0 (7.09) 72.5 (2.85) 168.0 (6.61)
  • Page 39 PowerFlex 527 AC Drive Specifications EMC Line Filter – Dimensions are in mm and (in.). Frame A...D Frame E ø5.5 ø5.5 (ø0.22) (ø0.22) L1 L2 L3 YELLOW BLACK BLACK BLACK & GREEN Frame Size 55.0 (2.17) 72.0 (2.83) 234.0 (9.21) 30.0 (1.18)

  • Page 40: Safe Torque-Off Function

    • IEC 61508 Part 1-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems – Parts 1-7. TÜV also certifies that the PowerFlex 527 STO may be used in applications up to Category 3/ PL(e) according to EN ISO 13849-1 and SIL 3 according to EN 62061 / EN 61800-5-2 / IEC 61508.

  • Page 41: Additional Resources

    PowerFlex 527 AC Drive Specifications The PowerFlex 527 STO function is intended for use in safety-related applications where the de-energized state is considered to be the safe state. All of the examples shown here are based on achieving de-energization as the safe state for typical Machine Safety and Emergency Shutdown (ESD) systems.
  • Page 42 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental- compliance.page Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, ControlLogix, CompactLogix, Kinetix, RSNetWorx, Studio 5000, Studio 5000 Logix Designer, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

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