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Aerotech Soloist CP 20 Manuals
Manuals and User Guides for Aerotech Soloist CP 20. We have
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Aerotech Soloist CP 20 manual available for free PDF download: Hardware Manual
Aerotech Soloist CP 20 Hardware Manual (112 pages)
Brand:
Aerotech
| Category:
DC Drives
| Size: 6.39 MB
Table of Contents
Soloist CP Hardware Manual
1
Table of Contents
3
List of Figures
5
List of Tables
7
EU Declaration of Conformity
9
Agency Approvals
10
Safety Procedures and Warnings
11
Quick Installation Guide
13
Chapter 1: Introduction
15
Figure 1-1: Soloist CP Networked Digital Drive
15
Table 1-1: Feature Summary
16
Table 1-2: Ordering Options
16
Figure 1-2: Functional Diagram
17
Drive and Software Compatibility
18
Table 1-3: Drive and Software Compatibility
18
Electrical Specifications
19
Table 1-4: Electrical Specifications
19
System Power Requirements
20
Figure 1-3: Power Dissipation Vs. Output Current
21
Figure 1-4: Ambient Temperature Vs. Power Dissipation
21
Power Dissipation
21
Figure 1-5: Dimensions
22
Mechanical Design
22
Table 1-5: Physical Specifications
22
Environmental Specifications
23
Chapter 2: Installation and Configuration
25
Power Connections
25
Control Supply Connections (TB106)
26
Figure 2-1: Control Supply Connections
26
Table 2-1: Control Supply AC Input Wiring
26
Table 2-2: Mating Connector Part Numbers for the Control Supply Connector
26
Motor Supply Connections (TB102)
27
Figure 2-2: Motor Bus Input Connections
27
Table 2-3: Motor Supply Input Connections (TB102)
27
Table 2-4: Mating Connector Part Numbers for the Motor Supply Connector
27
Transformer Options
28
Figure 2-3: Transformer Examples
28
Table 2-5: Nominal Motor Operating Voltages / Required AC Voltages
28
Table 2-6: Transformer Options
28
VDC Motor Power with a TV0.3-28-56-ST Transformer
29
VDC Motor Power with a TV0.3-28-56-ST Transformer
30
Volt DC Bus from 115 and 230 VAC Source
31
Figure 2-9: Control and Motor Power Wiring Using a TM3 or TM5 Transformer
34
Figure 2-10: AC Line Filter (UFM-ST)
35
Minimizing Conducted, Radiated, and System Noise
35
Table 2-7: Ferrite Noise Suppression Numbers
35
Table 2-8: UFM-ST Electrical Specifications
35
Motor Output Connections
36
Table 2-10: Mating Connector Part Numbers for the Motor Power Output Connector
36
Table 2-9: Motor Power Output Connections (TB102)
36
Brushless Motor Connections
37
Figure 2-11: Brushless Motor Configuration
37
Table 2-11: Wire Colors for Aerotech Supplied Cables (Brushless)
37
Figure 2-12: Encoder and Hall Signal Diagnostics
38
Powered Motor Phasing
38
Figure 2-13: Motor Phasing Oscilloscope Example
39
Figure 2-14: Brushless Motor Phasing Goal
39
Unpowered Motor and Feedback Phasing
39
DC Brush Motor Connections
40
Figure 2-15: DC Brush Motor Configuration
40
Table 2-12: Wire Colors for Aerotech Supplied Cables (DC Brush)
40
DC Brush Motor Phasing
41
Figure 2-16: Clockwise Motor Rotation
41
Figure 2-17: Stepper Motor Configuration
42
Stepper Motor Connections
42
Table 2-13: Wire Colors for Aerotech Supplied Cables (Stepper)
42
Figure 2-18: Clockwise Motor Rotation
43
Stepper Motor Phasing
43
Motor Feedback Connections (J103)
44
Table 2-14: Motor Feedback Connector Pinout (J103)
44
Table 2-15: Mating Connector Part Numbers for the Motor Feedback Connector (J103)
44
Encoder Interface (J103)
45
Table 2-16: Encoder Interface Pins on the Motor Feedback Connector (J103)
45
Figure 2-19: Line Driver Encoder Interface (J103)
46
Line Driver Encoder (Standard)
46
Table 2-17: Encoder Specifications
46
Absolute Encoder Interface (J103)
47
Figure 2-20: Serial Data Stream Interface
47
Analog Encoder Interface
48
Figure 2-21: Analog Encoder Phasing Reference Diagram
48
Table 2-18: Analog Encoder Specifications
48
Figure 2-22: Analog Encoder Interface (J103)
49
Encoder Phasing
50
Figure 2-23: Encoder Phasing Reference Diagram (Standard)
50
Figure 2-24: Position Feedback in the Diagnostic Display
51
Figure 2-25: Hall-Effect Inputs (J103)
52
Hall-Effect Interface (J103)
52
Table 2-19: Hall-Effect Feedback Interface Pins on the Motor Feedback Connector (J103)
52
Figure 2-26: Thermistor Interface Input (J103)
53
Table 2-20: Thermistor Interface Pin on the Motor Feedback Connector (J103)
53
Thermistor Interface (J103)
53
Encoder Fault Interface (J103)
54
Figure 2-27: Encoder Fault Interface Input (J103)
54
Table 2-21: Encoder Fault Interface Pin on the Motor Feedback Connector (J103)
54
End of Travel Limit Input Interface (J103)
55
Figure 2-28: End of Travel Limit Input Connections
55
Table 2-22: End of Travel Limit Input Interface Pins on the Motor Feedback Connector (J103)
55
Figure 2-29: End of Travel Limit Interface Input (J103)
56
End of Travel Limit Phasing
57
Figure 2-30: Limit Input Diagnostic Display
57
Brake Output (J103)
58
Table 2-23: Brake Output Pins on the Motor Feedback Connector (J103)
58
Emergency Stop Sense Input Connector (TB101)
59
Figure 2-31: ESTOP Sense Input (TB101)
59
Table 2-24: Electrical Noise Suppression Devices
59
Table 2-25: TB101 Mating Connector
59
Figure 2-32: Typical Emergency Stop Circuit
60
Table 2-26: Typical ESTOP Relay Ratings
60
Typical ESTOP Interface
60
Auxiliary I/O Connector (J104)
61
Table 2-27: Auxiliary I/O Connector Pinout (J104)
61
Table 2-28: Mating Connector Part Numbers for the Auxiliary I/O Connector (J104)
61
Auxiliary Encoder Channel (J104)
62
Table 2-29: Auxiliary Encoder Specifications
62
Table 2-30: Auxiliary Encoder Channel Pins on the Auxiliary I/O Connector (J104)
62
Figure 2-33: Auxiliary Encoder Channel (J104)
63
Position Synchronized Output (Pso)/Laser Firing (J104)
64
Table 2-31: PSO Specifications
64
Table 2-32: PSO Output Pins on the Auxiliary I/O Connector (J104)
64
Figure 2-34: PSO Interface
65
Digital Outputs (J104)
66
Table 2-33: Digital Output Specifications
66
Table 2-34: Port 0 Digital Output Connector Pins on the Auxiliary I/O Connector (J104)
66
Figure 2-35: Outputs Connected in Current Sourcing Mode (J104)
67
Figure 2-36: Outputs Connected in Current Sinking Mode (J104)
67
Digital Inputs (J104)
68
Table 2-35: Digital Input Specifications
68
Table 2-36: Port 0 Digital Input Connector Pins on the Auxiliary I/O Connector (J104)
68
Figure 2-37: Inputs Connected in Current Sourcing Mode (J104)
69
Figure 2-38: Inputs Connected in Current Sinking Mode (J104)
69
Figure 2-39: High-Speed User Inputs (J104)
70
High-Speed User Inputs 4-5 (J104)
70
Table 2-37: High-Speed Input Specifications
70
Table 2-38: Port 0 High Speed Digital Input Connector Pins on the Auxiliary I/O Connector (J104)
70
Table 2-39: Input Voltage Jumper Configuration
70
Analog Output 0 (J104)
71
Figure 2-40: Analog Output 0 (J104)
71
Table 2-40: Analog Output 0 Specifications (TB102 B)
71
Table 2-41: Analog Output Connector Pins on the Auxiliary I/O Connector (J104)
71
Differential Analog Input 0 (J104)
72
Figure 2-41: Analog Input 0 (J104)
72
Table 2-42: Differential Analog Input 0 Specifications
72
Table 2-43: Analog Input Connector Pins on the Auxiliary I/O Connector (J104)
72
Brake Power Supply Connector (TB103)
73
Table 2-44: Relay Specifications
73
Table 2-45: Brake Power Supply Connector Pinout (TB103)
73
Table 2-46: Mating Connector Part Numbers for the Brake Power Supply Connector (TB103)
73
Figure 2-42: Brake Connected to J103
74
Figure 2-43: Brake Connected to TB103
75
Interface (TB103)
76
EXTSHUNT Option (TB104)
77
PC Configuration and Operation Information
79
Chapter 3: -I/O Expansion Board
81
Figure 3-1: Soloist CP with -IO Option Board
81
Analog I/O Connector (TB201)
82
Analog Output (TB201)
83
Figure 3-2: Analog Output Connector (TB201)
83
Differential Analog Input (TB201)
84
Opto out Connectors (Digital Outputs) (TB202/TB203)
85
Opto in Connectors (Digital Inputs) (TB204/TB205)
89
User Power (TB204, TB205)
92
Relay Connector (TB206)
93
Chapter 4: Standard Interconnection Cables
95
Joystick Interface
96
Handwheel Interface
99
Chapter 5: Maintenance
101
Control Board
102
Preventative Maintenance
104
Appendix A: Warranty and Field Service
105
Appendix B: Revision History
107
Index
109
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