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User Manuals: Aerotech Soloist MP 10 Drive Controller
Manuals and User Guides for Aerotech Soloist MP 10 Drive Controller. We have
1
Aerotech Soloist MP 10 Drive Controller manual available for free PDF download: Hardware Manual
Aerotech Soloist MP 10 Hardware Manual (94 pages)
Brand:
Aerotech
| Category:
DC Drives
| Size: 7 MB
Table of Contents
Soloist MP Hardware Manual
1
Table of Contents
3
List of Figures
5
List of Tables
7
EU Declaration of Conformity
9
Agency Approvals
10
Safety Procedures and Warnings
11
Quick Installation Guide
13
Chapter 1: Introduction
15
Figure 1-1: Soloist MP Networked Digital Drive
15
Table 1-1: Feature Summary
16
Table 1-2: Ordering Options
16
Table 1-3: ML Power Supply Options
17
Table 1-4: Accessories
17
Figure 1-2: Functional Diagram
18
Drive and Software Compatibility
19
Table 1-5: Drive and Software Compatibility
19
Electrical Specifications
20
Table 1-6: Electrical Specifications
20
System Power Requirements
21
Figure 1-3: Power Dissipation Vs. Output Current
22
Figure 1-4: Ambient Temperature Vs. Power Dissipation
22
Power Dissipation
22
Figure 1-5: Dimensions
23
Mechanical Design
23
Table 1-7: Physical Specifications
23
Environmental Specifications
24
Chapter 2: Installation and Configuration
25
Power Connections
25
Control Supply Connections (TB103)
26
Figure 2-1: Control Supply Connections
26
Table 2-1: Control Supply DC Input Wiring (TB103)
26
Table 2-2: Mating Connector Part Numbers for the Control Supply Connector (TB103)
26
Motor Supply Connections (TB102)
27
Figure 2-2: Motor Bus Input Connections
27
Table 2-3: Motor Supply Input Wiring (TB102)
27
Table 2-4: Mating Connector Part Numbers for the Motor Supply Connector (TB102)
27
External Power Supply Options
28
Table 2-5: External Power Supply Options
28
Table 2-6: PS-MP AC Power Wiring Requirements
28
Figure 2-3: Control and Motor Power Wiring Using a TM3 Transformer
29
Figure 2-4: PS-MP Option (2 Axis, 120 W, 48 VDC Output, with Brake)
30
Figure 2-5: PS-MP Option (2 Axis, 240 W, 48 VDC Output, with Brake)
30
Figure 2-6: PS-MP Option (4 Axis, 480 W, 48 VDC Output, with Brake)
31
Minimizing Conducted, Radiated, and System Noise
32
Table 2-7: Ferrite Noise Suppression Part Numbers
32
Motor Output Connections
33
Table 2-8: Motor Power Output Connections (TB102)
33
Table 2-9: Mating Connector Part Numbers for the Motor Power Output Connector
33
Brushless Motor Connections
34
Figure 2-7: Brushless Motor Configuration
34
Table 2-10: Wire Colors for Aerotech Supplied Cables (Brushless)
34
Figure 2-8: Encoder and Hall Signal Diagnostics
35
Powered Motor Phasing
35
Figure 2-10: Brushless Motor Phasing Goal
36
Figure 2-9: Motor Phasing Oscilloscope Example
36
Unpowered Motor and Feedback Phasing
36
DC Brush Motor Connections
37
Figure 2-11: DC Brush Motor Configuration
37
Table 2-11: Wire Colors for Aerotech Supplied Cables (DC Brush)
37
DC Brush Motor Phasing
38
Figure 2-12: Clockwise Motor Rotation
38
Figure 2-13: Stepper Motor Configuration
39
Table 2-12: Wire Colors for Aerotech Supplied Cables (Stepper)
39
Figure 2-14: Clockwise Motor Rotation
40
Stepper Motor Phasing
40
Stepper Motor Connections
39
Motor Feedback Connections (J103)
41
Table 2-13: Motor Feedback Connector Pinout (J103)
41
Table 2-14: Mating Connector Part Numbers for the Motor Feedback Connector (J103)
41
Encoder Interface (J103)
42
Table 2-15: Encoder Interface Pins on the Motor Feedback Connector (J103)
42
Figure 2-15: Line Driver Encoder Interface (J103)
43
RS-422 Line Driver Encoder (Standard)
43
Table 2-16: Encoder Specifications
43
Analog Encoder Interface
44
Figure 2-16: Analog Encoder Phasing Reference Diagram
44
Table 2-17: Analog Encoder Specifications
44
Figure 2-17: Analog Encoder Interface (J103)
45
Encoder Phasing
46
Figure 2-18: Encoder Phasing Reference Diagram (Standard)
46
Figure 2-19: Position Feedback in the Diagnostic Display
47
Figure 2-20: Hall-Effect Inputs (J103)
48
Hall-Effect Interface (J103)
48
Table 2-18: Hall-Effect Feedback Interface Pins on the Motor Feedback Connector (J103))
48
Figure 2-21: Thermistor Interface Input (J103)
49
Table 2-19: Thermistor Interface Pin on the Motor Feedback Connector (J103)
49
Thermistor Interface (J103)
49
Encoder Fault Interface (J103)
50
Figure 2-22: Encoder Fault Interface Input (J103)
50
Table 2-20: Encoder Fault Interface Pin on the Motor Feedback Connector (J103)
50
End of Travel Limit Input Interface (J103)
51
Figure 2-23: End of Travel Limit Input Connections
51
Table 2-21: End of Travel Limit Input Pins on the Motor Feedback Connector (J103)
51
Figure 2-24: End of Travel Limit Interface Input (J103)
52
End of Travel Limit Phasing
53
Figure 2-25: Limit Input Diagnostic Display
53
Brake Output (J103)
54
Table 2-22: Brake Output Pins on the Motor Feedback Connector (J103)
54
Analog Input 0 (J103)
55
Figure 2-26: Analog Input 0 (J103)
55
Table 2-23: Differential Analog Input 0 Specifications
55
Table 2-24: Port 0 Analog Input Connector Pins on the Motor Feedback Connector (J103)
55
Emergency Stop Sense Input (TB104)
56
Figure 2-27: ESTOP Sense Input (TB104)
56
Table 2-25: Electrical Noise Suppression Devices
56
Table 2-26: Mating Connector Part Numbers for the ESTOP Connector (TB104)
56
Figure 2-28: Typical Emergency Stop Circuit
57
Table 2-27: Typical ESTOP Relay Ratings
57
Typical ESTOP Interface
57
RS-232 Interface (TB105)
58
Figure 2-29: RS-232 Interface (TB105)
58
Table 2-28: RS-232 Connector Pinout (TB105)
58
Table 2-29: Mating Connector Part Numbers for the RS-232 Port Connector (TB105)
58
PC Configuration and Operation Information
59
Chapter 3: -I/O Expansion Board
61
Figure 3-1: Soloist MP with -IO Option Board
61
User Power (TB201)
62
Table 3-1: User Common Connector Pins on the Brake Relay Connector (TB201)
62
Brake Relay Connector (TB201)
63
Table 3-2: Relay Specifications
63
Table 3-3: Brake Output Connector Pinout (TB201)
63
Table 3-4: Mating Connector Part Numbers for the Brake Relay Connector (TB201)
63
Figure 3-2: Brake Connected to J103
64
Figure 3-3: Brake Connected to TB201
64
Analog I/O Connector (TB202)
65
Table 3-5: Port 1 Analog I/O Connector Pinout (TB202)
65
Table 3-6: Mating Connector Part Numbers for the Analog Output Connector
65
Analog Output 1 (TB202)
66
Figure 3-4: Analog Output 1 Connector (TB202)
66
Table 3-7: Analog Output 1 Specifications (TB202)
66
Table 3-8: Port 1 Analog Output Pins on the Analog I/O Connector (TB202)
66
Differential Analog Input 1 (TB202)
67
Figure 3-5: Analog Input Typical Connection (TB202)
67
Table 3-10: Differential Analog Input 1 Pins on the Analog I/O Connector (TB202)
67
Table 3-9: Differential Analog Input 1 Specifications
67
Opto out Connector (Digital Outputs) (TB204)
68
Table 3-11: Digital Output Specifications (TB204)
68
Table 3-12: Opto out Connector Pinout (TB204)
68
Table 3-13: Mating Connector Part Numbers for the Opto out Connector (TB204)
68
Figure 3-6: Digital Opto-Isolated Outputs (-IO Board)
69
Figure 3-7: Digital Outputs Connected in Current Sourcing Mode
70
Figure 3-8: Digital Outputs Connected in Current Sinking Mode
70
Opto in Connector (Digital Inputs) (TB203)
71
Table 3-14: Digital Input Specifications
71
Table 3-15: Port 1 Opto in Connector Pinout (TB203)
71
Figure 3-9: Digital Opto-Isolated Inputs
72
Figure 3-10: Digital Inputs Connected to a Current Sourcing Device
73
Figure 3-11: Digital Inputs Connected to a Current Sinking Device
73
Auxiliary Encoder Channel / PSO Output (J201)
74
Figure 3-12: Auxiliary Encoder Channel (J201)
75
Position Synchronized Output (Pso)/Laser Firing (J201)
76
Figure 3-13: PSO Interface
77
Chapter 4: Standard Interconnection Cables
79
Joystick Interface
80
Figure 4-1: Single Axis Joystick Interface
80
Figure 4-2: Two Axis Joystick Interface
81
Handwheel Interface
82
Figure 4-3: Handwheel Interconnection (to aux I/O)
82
Chapter 5: Maintenance
83
Control Board
84
Figure 5-1: Control Board Assembly
84
Preventative Maintenance
85
Appendix A: Warranty and Field Service
87
Appendix B: Revision History
89
Index
91
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