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Aerotech Ensemble CP Series Digital Drive Manuals
Manuals and User Guides for Aerotech Ensemble CP Series Digital Drive. We have
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Aerotech Ensemble CP Series Digital Drive manuals available for free PDF download: Hardware Manual
Aerotech
Ensemble CP Series
Hardware Manual
Aerotech Ensemble CP Series Hardware Manual (118 pages)
Brand:
Aerotech
| Category:
DC Drives
| Size: 3 MB
Table of Contents
Ensemble CP Hardware Manual
2
Table of Contents
4
List of Figures
6
List of Tables
8
EU Declaration of Conformity
10
Agency Approvals
11
Safety Procedures and Warnings
12
Quick Installation Guide
14
Chapter 1: Introduction
16
Figure 1-1: Ensemble CP Networked Digital Drive
16
Table 1-1: Feature Summary
17
Figure 1-2: Functional Diagram
18
Drive and Software Compatibility
19
Table 1-2: Drive and Software Compatibility
19
Electrical Specifications
20
Table 1-3: Electrical Specifications
20
System Power Requirements
21
Figure 1-3: Power Dissipation Vs. Output Current
22
Figure 1-4: Ambient Temperature Vs. Power Dissipation
22
Power Dissipation
22
Figure 1-5: Dimensions
23
Mechanical Design
23
Table 1-4: Physical Specifications
23
Environmental Specifications
24
Chapter 2: Installation and Configuration
26
Power Connections
26
Control Supply Connections (TB106)
27
Figure 2-1: Control Supply Connections
27
Table 2-1: Control Supply AC Input Wiring
27
Table 2-2: Control Supply Mating Connector
27
Motor Supply Connections (TB102)
28
Figure 2-2: Motor Bus Input Connections
28
Table 2-3: Motor Supply Mating Connector
28
Transformer Options
29
Figure 2-3: Transformer Examples
29
Table 2-4: Nominal Motor Operating Voltages / Required AC Voltages
29
Table 2-5: Transformer Options
29
VDC Motor Power with a TV0.3-28-56-ST Transformer
30
VDC Motor Power with a TV0.3-28-56-ST Transformer
31
Volt DC Bus from 115 and 230 VAC Source
32
Figure 2-9: Control and Motor Power Wiring Using a TM3 or TM5 Transformer
35
Figure 2-10: AC Line Filter (UFM-ST)
36
Minimizing Conducted, Radiated, and System Noise
36
Table 2-6: Ferrite Noise Suppression Numbers
36
Table 2-7: UFM-ST Electrical Specifications
36
Motor Output Connections
37
Table 2-8: Motor Power Output Connections (TB102)
37
Table 2-9: Motor Power Output Mating Connector
37
Brushless Motor Connections
38
Figure 2-11: Brushless Motor Configuration
38
Table 2-10: Wire Colors for Aerotech Supplied Cables (Brushless)
38
Figure 2-12: Encoder and Hall Signal Diagnostics
39
Powered Motor Phasing
39
Figure 2-13: Motor Phasing Oscilloscope Example
40
Figure 2-14: Brushless Motor Phasing Goal
40
DC Brush Motor Connections
41
Figure 2-15: DC Brush Motor Configuration
41
Table 2-11: Wire Colors for Aerotech Supplied Cables (DC Brush)
41
Unpowered Motor and Feedback Phasing
40
DC Brush Motor Phasing
42
Figure 2-16: Clockwise Motor Rotation
42
Figure 2-17: Stepper Motor Configuration
43
Stepper Motor Connections
43
Table 2-12: Wire Colors for Aerotech Supplied Cables (Stepper)
43
Figure 2-18: Clockwise Motor Rotation
44
Stepper Motor Phasing
44
Motor Feedback Connections (J103)
45
Table 2-13: Motor Feedback Connector Pin Assignment (J103)
45
Encoder Interface (J103)
46
Table 2-14: Encoder Interface Pin Assignment
46
Figure 2-19: Line Driver Encoder Interface (J103)
47
Line Driver Encoder (Standard)
47
Table 2-15: Encoder Specifications
47
Endat Encoder Interface (J103)
48
Figure 2-20: Serial Data Stream Interface
48
Figure 2-21: Serial Data Stream Interface
49
Resolute Encoder Interface (J103)
49
Analog Encoder Interface
50
Figure 2-22: Analog Encoder Phasing Reference Diagram
50
Table 2-16: Analog Encoder Specifications
50
Figure 2-23: Analog Encoder Interface (J103)
51
Encoder Phasing
52
Figure 2-24: Encoder Phasing Reference Diagram (Standard)
52
Figure 2-25: Position Feedback in the Diagnostic Display
53
Figure 2-26: Hall-Effect Inputs (J103)
54
Hall-Effect Interface (J103)
54
Table 2-17: Hall-Effect Feedback Interface Pin Assignment (J103)
54
Figure 2-27: Thermistor Interface Input (J103)
55
Table 2-18: Thermistor Interface Pin Assignment (J103)
55
Thermistor Interface (J103)
55
Encoder Fault Interface (J103)
56
Figure 2-28: Encoder Fault Interface Input (J103)
56
Table 2-19: Encoder Fault Interface Pin Assignment (J103)
56
End of Travel Limit Input Interface (J103)
57
Figure 2-29: End of Travel Limit Input Connections
57
Table 2-20: End of Travel Limit Input Interface Pin Assignment (J103)
57
Figure 2-30: End of Travel Limit Interface Input (J103)
58
End of Travel Limit Phasing
59
Figure 2-31: Limit Input Diagnostic Display
59
Brake Output (J103)
60
Table 2-21: Brake Output Pin Assignment (J103)
60
Emergency Stop Sense Input (TB101)
61
Figure 2-32: ESTOP Sense Input (TB101)
61
Table 2-22: Electrical Noise Suppression Devices
61
Table 2-23: TB101 Mating Connector
61
Figure 2-33: Typical Emergency Stop Circuit
62
Table 2-24: Typical ESTOP Relay Ratings
62
Typical ESTOP Interface
62
Auxiliary I/O Connector (J104)
63
Table 2-25: Auxiliary I/O Connector Pin Assignment (J104)
63
Auxiliary Encoder Channel (J104)
64
Table 2-26: Auxiliary Encoder Specifications
64
Table 2-27: Auxiliary Encoder Channel Pin Assignment (J104)
64
Figure 2-34: Auxiliary Encoder Channel (J104)
65
Position Synchronized Output (Pso)/Laser Firing (J104)
66
Table 2-28: PSO Specifications
66
Table 2-29: PSO Output Pin Assignment (J104)
66
Figure 2-35: PSO Interface
67
Opto-Isolated Outputs (J104)
68
Table 2-30: Digital Output Specifications
68
Table 2-31: Port 0 Digital Output Connector Pin Assignment (J104)
68
Figure 2-36: Outputs Connected in Current Sourcing Mode (J104)
69
Figure 2-37: Outputs Connected in Current Sinking Mode (J104)
69
Opto-Isolated Inputs (J104)
70
Table 2-32: Opto-Isolated Input Specifications
70
Table 2-33: Port 0 Digital Input Connector Pin Assignment (J104)
70
Figure 2-38: Inputs Connected in Current Sourcing Mode (J104)
71
Figure 2-39: Inputs Connected in Current Sinking Mode (J104)
71
Figure 2-40: High-Speed User Inputs (J104)
72
High-Speed User Inputs 4-5 (J104)
72
Table 2-34: High-Speed Input Specifications
72
Table 2-35: Port 0 High Speed Digital Input Connector Pin Assignment (J104)
72
Table 2-36: Input Voltage Jumper Configuration
72
Analog Output 0 (J104)
73
Figure 2-41: Analog Output 0 (J104)
73
Table 2-37: Analog Output 0 Specifications (TB102 B)
73
Table 2-38: Analog Output Connector Pin Assignment (J104)
73
Differential Analog Input 0 (J104)
74
Figure 2-42: Analog Input 0 (J104)
74
Table 2-39: Differential Analog Input 0 Specifications
74
Table 2-40: Analog Input Connector Pin Assignment (J104)
74
Brake Power Supply (TB103)
75
Table 2-41: Brake Output Connector Pin Assignment (TB103)
75
Table 2-42: Mating Connector (TB103)
75
Table 2-43: Brake Output Connector Pin Assignment (J103)
75
Figure 2-43: Brake Connected to J103
76
Figure 2-44: Brake Connected to TB103
77
Solid State Relay Specifications (TB103)
78
Table 2-44: Relay Specifications
78
Aeronet Interface (J107/J108)
79
Figure 2-45: Aeronet Connection with Three Discrete Drives
79
Table 2-45: Aeronet Cable Part Numbers
79
Interface (TB103)
80
EXTSHUNT Option (TB104)
81
Table 2-49: Maximum Storage Energy
82
PC Configuration and Operation Information
84
Chapter 3: -I/O Expansion Board
86
Analog Output (TB201)
87
Analog Input (TB201)
88
Opto-Isolated Inputs (TB204, TB205)
89
Figure 3-4: Opto-Isolated Inputs
90
Opto-Isolated Outputs (TB202, TB203)
92
Table 3-14: Port 1 Opto-Isolated Output Connector Pin Assignment (TB202)
93
Figure 3-7: Opto-Isolated Outputs (-IO Board)
94
User Power (TB204, TB205)
96
Brake / Mechanical Relay (TB206)
97
Brake Configuration Jumpers
97
Mechanical Relay Specifications
97
Brake / Mechanical Relay Interface Connector
98
Figure 3-10: Brake Connected to J103
99
Chapter 4: Standard Interconnection Cables
100
Joystick Interface
101
Table 4-2: Cable Part Numbers
103
Handwheel Interface
104
Chapter 5: Maintenance
106
Control Board
107
Table 5-2: Control Board Jumper Configuration
108
Preventative Maintenance
109
Appendix A: Warranty and Field Service
110
Appendix B: Revision History
112
Index
114
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Aerotech Ensemble CP Series Hardware Manual (118 pages)
Brand:
Aerotech
| Category:
Computer Hardware
| Size: 25 MB
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