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CCS130DR-160
Aerotech CCS130DR-160 Manuals
Manuals and User Guides for Aerotech CCS130DR-160. We have
1
Aerotech CCS130DR-160 manual available for free PDF download: Hardware Manual
Aerotech CCS130DR-160 Hardware Manual (60 pages)
Brand:
Aerotech
| Category:
Industrial Equipment
| Size: 10.28 MB
Table of Contents
CCS Hardware Manual
1
Table of Contents
3
List of Figures
4
List of Tables
5
Safety Procedures and Warnings
6
EU Declaration of Incorporation
7
Chapter 1: Overview
9
Figure 1-1: CCS Series Rotary Stage
9
Table 1-1: CCS130 Model Numbering System
10
Table 1-2: CCS190 Model Numbering System
10
Accuracy and Temperature Effects
11
Environmental Specifications
11
Table 1-3: Environmental Specifications
11
Basic Specifications
12
Table 1-4: CCS Series Specifications
12
Chapter 2: Mechanical Specifications and Installation
13
Unpacking and Handling the Stage
13
Dimensions
14
Figure 2-1: CCS130DR-160 Dimensions
14
Figure 2-2: CCS190DR-240-3C Dimensions
15
Figure 2-3: CCS190DR-260-5C Dimensions
16
Securing the Stage to the Mounting Surface
17
Table 2-1: Stage to Mounting Surface Hardware
17
Figure 2-4: Mounting Hole Locations
18
Load Capability
19
Figure 2-5: CCS130DR-160 Wet Cut Rotary Union Location
19
Air Requirements
20
Wet Cut Fluid Requirements
20
Mechanical Setup
21
Changing the Workholding Devices
22
Collet Installation and Removal Procedure for the CCS130DR-160 and CCS190DR-240-3C
23
Figure 2-6: Collet Installation
23
Collet Installation and Removal Procedure for the CCS190DR-260-5C
24
Figure 2-7: CCS190DR-260-5C Collet Retention System Components
24
Figure 2-8: CCS190DR-260-5C Alignment Scribe Marks
25
Chapter 3: Electrical Specifications and Installation
27
Motor and Feedback Connectors
28
Table 3-1: Motor Connector Pinout
29
Table 3-2: Feedback Connector Pinout
30
Motor and Feedback Wiring
31
Figure 3-1: Motor and Feedback Wiring
31
Motor and Feedback Specifications
32
Table 3-3: Feedback Specifications
32
Table 3-4: Encoder Lines Per Revolution
32
Table 3-5: Maximum Speed (Rpm)
32
Table 3-6: Rotary Motor Specifications for the CCS130DR-160
33
Table 3-7: Rotary Motor Specifications for the CCS190DR-240-3C and CCS190DR-260-5C
34
Limits, Marker, and Machine Direction
35
Figure 3-2: Machine Direction
35
Motor and Feedback Phasing
36
Figure 3-3: Hall Phasing
36
Figure 3-4: Analog Encoder Phasing Reference Diagram
37
Figure 3-5: Encoder Phasing Reference Diagram (Standard)
37
Chapter 4: Maintenance
39
Service and Inspection Schedule
39
Cleaning and Lubrication
40
Collet & Collet Chuck Lubrication and Cleaning
40
Figure 4-1: Collet and Collet Chuck Tapered Surfaces
41
Table 4-1: Recommended Lubricants
41
Seal Replacement
42
Piston Seal Change Procedure
42
Ringseal O-Ring Replacement (CCS130DR-160 with -WCUT Option Only)
42
Figure 4-2: Typical Ringseal
42
Figure 4-3: Typical Ringseal Removal
42
Figure 4-4: Cross-Section View of Ringseal Showing O-Rings
43
Wet Cut Rotary Union Seal Replacement (CCS130DR-160 with -WCUT Option Only)
44
Figure 4-5: Cross-Section View of Wet Cut Rotary Union
44
Figure 4-6: Rear Carriage Cover W/ Wet Cut Rotary Union
45
Figure 4-7: Seal Location
45
Figure 4-8: Wet Cut Rotary Union Shaft Inspection
46
Wet Cut Rotary Union Removal
47
Figure 4-9: Wet Cut Rotary Union
47
Figure 4-10: Housing Assembly Showing Rotary Union
47
Figure 4-11: Rotary Union Removal
48
Wet Cut Maintenance (CCS190DR-240-3C and CCS190DR-260-5C)
49
Figure 4-12: Rear Cover Removal
50
Figure 4-13: Collet-Chuck Piston and Piston Housing Cleaning
50
Figure 4-14: Front Cover and Labyrinth Seal Removal
51
Figure 4-15: Front of Stage Cleaning
51
Figure 4-16: Front Cover Installation
52
Troubleshooting
53
Appendix A: Warranty and Field Service
55
Appendix B: Revision History
57
Index
59
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