Aerco MFC 4000 Manuals

Manuals and User Guides for Aerco MFC 4000. We have 4 Aerco MFC 4000 manuals available for free PDF download: User Manual, Installation And Startup Manual, Installation Manual, Application Manual

Aerco MFC 4000 User Manual (170 pages)

Multi-Fuel Condensing Boilers

Brand: Aerco | Category: Boiler | Size: 7.08 MB

Table of Contents
2
Foreword

7
Section 1: Safety Precautions

8
- Warnings & Cautions
  8
- Emergency Shutdown
  9
- Prolonged Shutdown
  9
- Massachusetts Installations
  10
Section 2: Introduction

12
Section 3: Installation

15
- Receiving the Unit
  15
- Moving & Unpacking the Unit
  15
- Site Preparation
  18
  - Electrical Requirements
    18
  - Natural Gas Requirements
    18
  - Installation Clearances
    19
- Installation - Site
  20
- Boiler Room
  20
- Flue
  21
- Water Connections
  21
- Sealed Hot Water Heating System W/ Expansion Vessel
  21
- Electrical Connections
  22
- Burner Door Opening Orientation
  23
- Reversing the Opening Direction of the Burner Door
  23
- Adjusting the Boiler Door - Vertical and Horizontal
  26
Section 4: Startup

28
- Preliminary Checks
  28
- Water Treatment
  28
  - Scaling
    28
  - Corrosion on the Water Side
    28
- Filling the System
  29
Section 5: Burner Installation

30
- Burner Pre-Installation Procedures
  30
- Burner Installation
  30
Section 6: Mfc 3000 Dual Fuel Burner

31
- MFC 3000 Dual Fuel Burner Features
  32
- Burner Nozzle Setup
  34
  - Recommended Nozzles
    34
  - Nozzle Assembly
    34
- Flow Rate Adjustment
  35
- Electrode Positioning
  36
- Burner Setup
  37
- Hydraulic Connections
  38
- Pump
  39
  - Pump Priming
    39
- Gas Pressure
  40
- Combustion Head Adjustment
  42
- Pump Adjustment
  43
- Air Damper Adjustment
  43
- Ignition Pilot Adjustment
  43
- Ph.: 800-526-0288 GF
  43
- Adjustments before First Firing (Gas Operation)
  44
- Startup for MFC 3000 Dual Fuel Burner
  46
  - Gas/Air Delivery Adjustment
    47
    
    Adjusting Oil/Air Delivery
    47
    
    Air Pressure Switch Adjustment
    48
    
    Maximum Gas Pressure Switch Adjustment
    49
    
    Minimum Gas Pressure Switch Adjustment
    49
    
    High Oil Pressure Switch
    50
    
    Low Oil Pressure Switch
    50
    
    Burner Startup Sequence of Operation
    51
    
    Normal Operation Sequence of Operation
    52
- Final Checks with Boiler in Operation
  53
Section 7: Mfc 3000 Natural Gas Only Burner

54
Section 8: Mfc 4000 / 6000 Dual Fuel Burner

69
- MFC 4000-6000 Dual Fuel Burner Features
  70
- Burner Nozzle Setup
  72
  - Recommended Nozzles
    72
  - Nozzle Assembly
    72
- Flow Rate Adjustment
  73
- Ignition Pilot Adjustment
  75
- Combustion Head Setting
  75
- Pump Adjustment
  76
- Air Damper Adjustment
  76
- Electrode Positioning
  77
- Burner Setup
  78
- Hydraulic Connections
  79
- Pump
  80
  - Pump Priming
    80
- Gas Pressure
  81
- Burner Firing
  82
- Burner Calibration
  83
- Adjustments before First Firing (Gas Operation)
  83
  - Startup for MFC 4000 - 6000 Dual Fuel Burner
    85
  - Gas/Air Delivery Adjustment
    86
    
    Adjusting Oil/Air Delivery
    86
    
    Air Pressure Switch Adjustment
    87
    
    Maximum Gas Pressure Switch Adjustment
    88
    
    Minimum Gas Pressure Switch Adjustment
    88
    
    High Oil Pressure Switch
    89
    
    Low Oil Pressure Switch
    89
    
    Burner Startup Sequence of Operation
    90
    
    Normal Operation Sequence of Operation
    91
- Firing Failure
  92
- Final Checks with Boiler in Operation
  92
Section 9: Mfc 4000-6000 Gas Only Burner

93
Section 10: Mfc 8000 / 10000 Dual Fuel Burner

104
- MFC 8000-10000 Dual Fuel Burner Features
  105
- Burner Nozzle Setup
  107
  - Recommended Nozzles
    107
  - Nozzle Assembly
    107
- Combustion Head Setting
  108
- Hydraulic Connections
  110
- Pressure Variator
  111
- Pump
  112
  - Pump Priming
    112
- Gas Train
  113
- Gas Pressure
  113
- Adjustments before First Firing (Light Oil Operation)
  114
- Nozzles
  114
- Combustion Head
  114
- Pump Pressure
  115
- Burner Firing
  115
- Changing Fuel Type
  115
- Adjustments before First Firing (Gas Operation)
  116
- Burner Start-Up
  117
  - Combustion Air Adjustment
    118
  - Air Adjustment for Maximum Output
    118
  - Gas/Air Delivery Adjustment
    118
    
    Adjusting Oil/Air Delivery
    119
    
    Air/Fuel Control and Power Modulation System
    119
- Final Calibration of the Pressure Switches
  120
  - Air Pressure Switch Adjustment
    120
  - Maximum Gas Pressure Switch Adjustment
    121
    
    Minimum Gas Pressure Switch Adjustment
    121
    
    Low Oil Pressure Switch
    122
    
    Burner Startup Sequence of Operation
    123
    
    Normal Operation Sequence of Operation
    124
- Firing Failure
  124
- Final Checks with Boiler in Operation
  124
Section 11: Mfc 8000-10000 Gas Only Burner

125
- MFC 8000-10000 Gas Only Burner Features
  125
- Combustion Head Adjustment
  126
- Rotation of the Fan Motor
  128
- Gas Train
  128
- Gas Pressure
  129
- Adjustments before First Firing
  130
- Startup for MFC 8000-10000 Gas Only Burner
  132
  - Burner Firing
    133
  - Combustion Air Adjustment
    133
  - Gas/Air Delivery Adjustment
    133
  - Air/Fuel Control and Power Modulation System
    134
- Final Calibration of the Pressure Switches
  135
  - Air Pressure Switch Adjustment
    135
  - Maximum Gas Pressure Switch Adjustment
    136
    
    Minimum Gas Pressure Switch Adjustment
    136
- Final Checks with Boiler in Operation
  137
Section 12: Flame Signal Measurement

138
- Final Checks with Boiler in Operation
  138
Section 13: Mfc Series Maintenance

139
- Preparation for Inspection and Maintenance
  139
- Standard Maintenance
  140
- Burner Maintenance
  141
- RS-160 Burner Maintenance (MFC 3000-6000)
  141
  - Combustion
    141
  - Gas Leaks
    141
  - Flame Inspection Window
    141
  - Combustion Head
    142
  - Nozzles (Fuel Oil) (Dual Fuel Models Only)
    142
  - Flexible Hoses (Fuel Oil) (Dual Fuel Models Only)
    142
  - UV Scanner
    142
  - Burner
    143
    
    Combustion
    143
- Burner Maintenance (MFC 8000-10000)
  143
  - Maintenance Frequency
    143
  - Gas Leaks
    143
  - Combustion Head
    143
  - Measurement of Detector Current
    143
  - Fan
    144
  - Burner
    144
  - Boiler
    144
- Light Oil Operation (MFC 8000-10000 Dual Fuel Only)
  144
  - Pump
    144
  - Filters
    144
  - Nozzles
    144
  - Flexible Hoses
    144
  - Fuel Tank
    144
  - Combustion
    144
  - Gas Filter
    145
  - Combustion
    145
Appendix A - Operational Sequence Diagrams

146
- MFC 3000-6000 Sequence of Operation Diagram
  146
- MFC 8000-10000 Sequence of Operation Diagram
  147
Appendix B - Electrical Diagrams

150
- MFC 3000 / 4000 / 5000 / 6000 Electrical Diagrams 1-8
  150
- MFC 8000/10000 - Electrical Diagrams 1-9
  159

Aerco MFC 4000 Installation And Startup Manual (58 pages)

MFC series Multi-Fuel Condensing Boilers

Brand: Aerco | Category: Boiler | Size: 5.19 MB

Table of Contents
2
Foreword

3
Section 1: Safety Precautions

5
Section 2: Introduction

11
Section 3: Installation

15
- Site Preparation
  15
  - Electrical Requirements
    15
  - Natural Gas Requirements
    15
  - Installation Clearances
    15
- Installation - Site
  17
- Boiler Room
  17
- Flue
  18
- Water Connections
  18
- Electrical Connections
  19
- Burner Door Opening Orientation
  20
- Reversing the Opening Direction of the Burner Door
  21
- Adjusting the Boiler Door - Vertical and Horizontal
  23
- Condensate Trap Installation
  26
- Control & Safety Devices
  27
- Burner/Blower
  28
  - Introduction
    28
  - Requirements
    29
  - Checking the Insulating Material
    29
- Gas Train Installation
  30
Section 4: Startup

31
- Preliminary Checks
  31
- Water Treatment
  31
  - Scaling
    31
  - Corrosion on the Water Side
    31
- Filling the System
  32
- Combustion Calibration Guidelines
  32
  - Natural Gas
    32
  - Oil
    32
Section 5: Mfc Series Maintenance

33
Appendix A - Electrical Diagrams

37
- A1. MFC 3000 / 4000 / 5000 / 6000 Electrical Diagrams 1-8
  38
- A2. MFC 8000-10000 - Electrical Diagrams 1-9
  47

Aerco MFC 4000 Installation Manual (32 pages)

Multi-Fuel Condensing Boilers

Brand: Aerco | Category: Boiler | Size: 2.76 MB

Aerco MFC 4000 Application Manual (32 pages)

Vent and Combustion Air MFC Series Multi-Fuel Condensing Boilers

Brand: Aerco | Category: Boiler | Size: 1.13 MB

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Boiler Water Heater Heater Controller Recording Equipment

More Aerco Manuals

Aerco MFC 4000 Manuals

Aerco MFC 4000 User Manual (170 pages)

Table of Contents

Foreword

Section 1: Safety Precautions

Section 2: Introduction

Section 3: Installation

Section 4: Startup

Section 5: Burner Installation

Section 6: Mfc 3000 Dual Fuel Burner

Section 7: Mfc 3000 Natural Gas Only Burner

Section 8: Mfc 4000 / 6000 Dual Fuel Burner

Section 9: Mfc 4000-6000 Gas Only Burner

Section 10: Mfc 8000 / 10000 Dual Fuel Burner

Section 11: Mfc 8000-10000 Gas Only Burner

Section 12: Flame Signal Measurement

Section 13: Mfc Series Maintenance

Appendix A - Operational Sequence Diagrams

Appendix B - Electrical Diagrams

Aerco MFC 4000 Installation And Startup Manual (58 pages)

Table of Contents

Foreword

Section 1: Safety Precautions

Section 2: Introduction

Section 3: Installation

Section 4: Startup

Section 5: Mfc Series Maintenance

Appendix A - Electrical Diagrams

Aerco MFC 4000 Installation Manual (32 pages)

Table of Contents

Section 1: Introduction

Section 2: Safety Warnings and Cautions

SECTION 3: Moving the MFC Boiler and 4

Th Pass Units

Section 4: Installation Requirements

Section 5: Materials and Tools

Section 6: Drain & Condensate Piping Assembly

Section 7: Assembly of 4Th Pass to Boiler

Section 8: Boiler Piping Installation

Section 9: Control & Safety Device Installation

Section 10: Blower/Burner Assembly

Section 11: Burner Door

Appendix A: Riello Burner Wiring Diagram

Aerco MFC 4000 Application Manual (32 pages)

Table of Contents

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