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Aerco MFC 10000 Manuals
Manuals and User Guides for Aerco MFC 10000. We have
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Aerco MFC 10000 manuals available for free PDF download: User Manual, Installation And Startup Manual, Installation Manual, Application Manual
Aerco MFC 10000 User Manual (170 pages)
Multi-Fuel Condensing Boilers
Brand:
Aerco
| Category:
Boiler
| Size: 7.08 MB
Table of Contents
Table of Contents
2
Foreword
7
Section 1: Safety Precautions
8
Warnings & Cautions
8
Emergency Shutdown
9
Prolonged Shutdown
9
Massachusetts Installations
10
Section 2: Introduction
12
General Features
12
Certification References and Compliance
12
General Technical Specifications
13
Section 3: Installation
15
Receiving the Unit
15
Moving & Unpacking the Unit
15
Site Preparation
18
Electrical Requirements
18
Natural Gas Requirements
18
Installation Clearances
19
Installation - Site
20
Boiler Room
20
Flue
21
Water Connections
21
Sealed Hot Water Heating System W/ Expansion Vessel
21
Electrical Connections
22
Burner Door Opening Orientation
23
Reversing the Opening Direction of the Burner Door
23
Adjusting the Boiler Door - Vertical and Horizontal
26
Section 4: Startup
28
Preliminary Checks
28
Water Treatment
28
Scaling
28
Corrosion on the Water Side
28
Filling the System
29
Section 5: Burner Installation
30
Burner Pre-Installation Procedures
30
Burner Installation
30
Section 6: Mfc 3000 Dual Fuel Burner
31
MFC 3000 Dual Fuel Burner Features
32
Burner Nozzle Setup
34
Recommended Nozzles
34
Nozzle Assembly
34
Flow Rate Adjustment
35
Electrode Positioning
36
Burner Setup
37
Hydraulic Connections
38
Pump
39
Pump Priming
39
Gas Pressure
40
Combustion Head Adjustment
42
Pump Adjustment
43
Air Damper Adjustment
43
Ignition Pilot Adjustment
43
Ph.: 800-526-0288 GF
43
Adjustments before First Firing (Gas Operation)
44
Startup for MFC 3000 Dual Fuel Burner
46
Gas/Air Delivery Adjustment
47
Adjusting Oil/Air Delivery
47
Air Pressure Switch Adjustment
48
Maximum Gas Pressure Switch Adjustment
49
Minimum Gas Pressure Switch Adjustment
49
High Oil Pressure Switch
50
Low Oil Pressure Switch
50
Burner Startup Sequence of Operation
51
Normal Operation Sequence of Operation
52
Final Checks with Boiler in Operation
53
Section 7: Mfc 3000 Natural Gas Only Burner
54
Combustion Head Adjustment
57
Gas Supply Pressure
59
Figuring Burner Output
60
Figuring Required Burner Output
61
Adjustments before First Firing (Gas)
62
Startup for MFC 3000 Gas Only Burner
64
Gas/Air Delivery Adjustment
65
Air Pressure Switch Adjustment
66
Maximum Gas Pressure Switch Adjustment
67
Minimum Gas Pressure Switch Adjustment
67
Final Checks with Boiler in Operation
68
Section 8: Mfc 4000 / 6000 Dual Fuel Burner
69
MFC 4000-6000 Dual Fuel Burner Features
70
Burner Nozzle Setup
72
Recommended Nozzles
72
Nozzle Assembly
72
Flow Rate Adjustment
73
Ignition Pilot Adjustment
75
Combustion Head Setting
75
Pump Adjustment
76
Air Damper Adjustment
76
Electrode Positioning
77
Burner Setup
78
Hydraulic Connections
79
Pump
80
Pump Priming
80
Gas Pressure
81
Burner Firing
82
Burner Calibration
83
Adjustments before First Firing (Gas Operation)
83
Startup for MFC 4000 - 6000 Dual Fuel Burner
85
Gas/Air Delivery Adjustment
86
Adjusting Oil/Air Delivery
86
Air Pressure Switch Adjustment
87
Maximum Gas Pressure Switch Adjustment
88
Minimum Gas Pressure Switch Adjustment
88
High Oil Pressure Switch
89
Low Oil Pressure Switch
89
Burner Startup Sequence of Operation
90
Normal Operation Sequence of Operation
91
Firing Failure
92
Final Checks with Boiler in Operation
92
Section 9: Mfc 4000-6000 Gas Only Burner
93
Combustion Head Adjustment
93
Gas Supply Pressure
95
Figuring Burner Output
95
Adjustments before First Firing
96
Startup for MFC 4000-6000 Gas Only Burner
98
Combustion Air Adjustment
99
Gas/Air Delivery Adjustment
99
Air/Fuel Control and Power Modulation System
100
Final Calibration of the Pressure Switches
101
Air Pressure Switch Adjustment
101
Maximum Gas Pressure Switch Adjustment
102
Minimum Gas Pressure Switch Adjustment
102
Final Checks with Boiler in Operation
103
Section 10: Mfc 8000 / 10000 Dual Fuel Burner
104
MFC 8000-10000 Dual Fuel Burner Features
105
Burner Nozzle Setup
107
Recommended Nozzles
107
Nozzle Assembly
107
Combustion Head Setting
108
Hydraulic Connections
110
Pressure Variator
111
Pump
112
Pump Priming
112
Gas Train
113
Gas Pressure
113
Adjustments before First Firing (Light Oil Operation)
114
Nozzles
114
Combustion Head
114
Pump Pressure
115
Burner Firing
115
Changing Fuel Type
115
Adjustments before First Firing (Gas Operation)
116
Burner Start-Up
117
Combustion Air Adjustment
118
Air Adjustment for Maximum Output
118
Gas/Air Delivery Adjustment
118
Adjusting Oil/Air Delivery
119
Air/Fuel Control and Power Modulation System
119
Final Calibration of the Pressure Switches
120
Air Pressure Switch Adjustment
120
Maximum Gas Pressure Switch Adjustment
121
Minimum Gas Pressure Switch Adjustment
121
Low Oil Pressure Switch
122
Burner Startup Sequence of Operation
123
Normal Operation Sequence of Operation
124
Firing Failure
124
Final Checks with Boiler in Operation
124
Section 11: Mfc 8000-10000 Gas Only Burner
125
MFC 8000-10000 Gas Only Burner Features
125
Combustion Head Adjustment
126
Rotation of the Fan Motor
128
Gas Train
128
Gas Pressure
129
Adjustments before First Firing
130
Startup for MFC 8000-10000 Gas Only Burner
132
Burner Firing
133
Combustion Air Adjustment
133
Gas/Air Delivery Adjustment
133
Air/Fuel Control and Power Modulation System
134
Final Calibration of the Pressure Switches
135
Air Pressure Switch Adjustment
135
Maximum Gas Pressure Switch Adjustment
136
Minimum Gas Pressure Switch Adjustment
136
Final Checks with Boiler in Operation
137
Section 12: Flame Signal Measurement
138
Final Checks with Boiler in Operation
138
Section 13: Mfc Series Maintenance
139
Preparation for Inspection and Maintenance
139
Standard Maintenance
140
Burner Maintenance
141
RS-160 Burner Maintenance (MFC 3000-6000)
141
Combustion
141
Gas Leaks
141
Flame Inspection Window
141
Combustion Head
142
Nozzles (Fuel Oil) (Dual Fuel Models Only)
142
Flexible Hoses (Fuel Oil) (Dual Fuel Models Only)
142
UV Scanner
142
Burner
143
Combustion
143
Burner Maintenance (MFC 8000-10000)
143
Maintenance Frequency
143
Gas Leaks
143
Combustion Head
143
Measurement of Detector Current
143
Fan
144
Burner
144
Boiler
144
Light Oil Operation (MFC 8000-10000 Dual Fuel Only)
144
Pump
144
Filters
144
Nozzles
144
Flexible Hoses
144
Fuel Tank
144
Combustion
144
Gas Filter
145
Combustion
145
Appendix A - Operational Sequence Diagrams
146
MFC 3000-6000 Sequence of Operation Diagram
146
MFC 8000-10000 Sequence of Operation Diagram
147
Appendix B - Electrical Diagrams
150
MFC 3000 / 4000 / 5000 / 6000 Electrical Diagrams 1-8
150
MFC 8000/10000 - Electrical Diagrams 1-9
159
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Aerco MFC 10000 Installation And Startup Manual (58 pages)
MFC series Multi-Fuel Condensing Boilers
Brand:
Aerco
| Category:
Boiler
| Size: 5.19 MB
Table of Contents
Table of Contents
2
Foreword
3
Section 1: Safety Precautions
5
Warnings & Cautions
5
Emergency Shutdown
6
Prolonged Shutdown
6
Moving the MFC Boiler
7
Massachusetts Installations
8
Section 2: Introduction
11
General Features
11
Certification References and Compliance
11
General Technical Specifications
12
Section 3: Installation
15
Site Preparation
15
Electrical Requirements
15
Natural Gas Requirements
15
Installation Clearances
15
Installation - Site
17
Boiler Room
17
Flue
18
Water Connections
18
Electrical Connections
19
Burner Door Opening Orientation
20
Reversing the Opening Direction of the Burner Door
21
Adjusting the Boiler Door - Vertical and Horizontal
23
Condensate Trap Installation
26
Control & Safety Devices
27
Burner/Blower
28
Introduction
28
Requirements
29
Checking the Insulating Material
29
Gas Train Installation
30
Section 4: Startup
31
Preliminary Checks
31
Water Treatment
31
Scaling
31
Corrosion on the Water Side
31
Filling the System
32
Combustion Calibration Guidelines
32
Natural Gas
32
Oil
32
Section 5: Mfc Series Maintenance
33
Preparation for Inspection and Maintenance
33
Standard Maintenance
34
4Th Pass Inspection and Cleaning
35
Burner Maintenance
36
Appendix A - Electrical Diagrams
37
A1. MFC 3000 / 4000 / 5000 / 6000 Electrical Diagrams 1-8
38
A2. MFC 8000-10000 - Electrical Diagrams 1-9
47
Aerco MFC 10000 Installation Manual (32 pages)
Multi-Fuel Condensing Boilers
Brand:
Aerco
| Category:
Boiler
| Size: 2.76 MB
Table of Contents
Section 1: Introduction
2
Table of Contents
2
Section 2: Safety Warnings and Cautions
3
SECTION 3: Moving the MFC Boiler and 4
3
Th Pass Units
3
Section 4: Installation Requirements
4
Electrical Requirements
4
Natural Gas Requirements
4
Fuel Oil Requirements
4
Installation Clearances
4
Boiler Room
6
Water Connections
6
Electrical Connections
6
Section 5: Materials and Tools
7
Assembly Materials Supplied with Boiler
7
Assembly Materials Supplied in Separate Kits
9
Section 6: Drain & Condensate Piping Assembly
10
Boiler Drain Piping Assembly
10
Condensate Drain Piping Assembly
11
Section 7: Assembly of 4Th Pass to Boiler
12
Section 8: Boiler Piping Installation
15
Rear Connection Pipe Installation to Boiler
15
Expansion Joint and Front Connection Pipe Installation
16
Final Piping Connection Check and Torque Values
18
Section 9: Control & Safety Device Installation
19
Low Water Cutoff Installation
20
Operating Hi-Limit & Manual Reset Hi-Limit Installation
21
Tridicator Installation
21
Temperature Sensor (for Modulation Control) Installation
21
Pressure Relief Valve(S) Installation
22
Section 10: Blower/Burner Assembly
23
Connecting the Blower/Burner to the Boiler
24
Burner/Blower Features
25
Burner/Blower Wiring
25
Section 11: Burner Door
26
Burner Door Opening Orientation
26
Reversing the Opening Direction of the Burner Door
26
Adjusting the Boiler Door - Vertical and Horizontal
29
Appendix A: Riello Burner Wiring Diagram
31
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Aerco MFC 10000 Application Manual (32 pages)
Vent and Combustion Air MFC Series Multi-Fuel Condensing Boilers
Brand:
Aerco
| Category:
Boiler
| Size: 1.13 MB
Table of Contents
Table of Contents
2
General
3
Approved Vent Materials
3
Code Required Vent Terminations
4
Combustion Air Supply
5
Combustion Air from WITHIN the Building
6
Combustion Air from OUTSIDE the Building
7
Two-Permanent-Openings Method (USA Only)
7
One Permanent Opening Method
9
Opening a Louver through the MFC Series Boiler
9
Direct Vent/Ducted Combustion Air
10
Exhaust Vent and Combustion Air Systems
11
Gross Natural Draft
11
Acceptable Pressure Ranges
11
Exhaust Fans
11
Corrections for Altitude
12
Manifolded Systems
12
Elbow Quantity and Separation
12
Exhaust Muffler and Air Inlet Attenuator Guidelines
12
Vent and Combustion Air System Design Requirements
13
Condensate Removal
14
Individually Vented Systems
14
MFC Series Pressure Drop Calculation Example
15
Manifolded Ducted Combustion Air
16
Common Vent Breeching (Manifolded)
18
Pressure Drop and Draft Data Tables
20
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