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ABB UniGear Digital Manuals
Manuals and User Guides for ABB UniGear Digital. We have
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ABB UniGear Digital manuals available for free PDF download: Engineering Manual, Commissioning And Testing Manual
ABB UniGear Digital Engineering Manual (112 pages)
Brand:
ABB
| Category:
Switch
| Size: 7.49 MB
Table of Contents
Table of Contents
5
Introduction
13
This Manual
13
Intended Users
13
Unigear Digital
14
Figure 1: Unigear Digital and Its Key Components
14
Sensors
15
Table 1: Sensor Product Portfolio for Unigear Digital
15
Current Sensors
16
Figure 2: Current Sensor KECA 80 C104 / KECA 80 C165
16
Figure 3: Current Sensor KECA 80 C184 / KECA 80 C216
17
Figure 4: Current Sensor KECA 250 B1
18
Voltage Sensors
19
Figure 5: Voltage Sensor KEVA 17.5 B20
19
Figure 6: Voltage Sensor KEVA 24 B20
20
Figure 7: Coupler Adapter AR5 Utilized with Relion
21
Figure 8: Connector Pins Assignment of a Current Sensor Plug
22
Figure 9: Connector Pins Assignment of a Voltage Sensor Plug
22
Protection Relays
23
Table 2: Protection Relay Key Functionality Overview for Unigear Digital
23
Figure 10: Functionality Overview of REF615 Standard Configuration G
24
Figure 11: Functionality Overview of REF615 Standard Configuration L
25
Figure 12: Functionality Overview of REM615 Standard Configuration D
26
Figure 13: Functionality Overview of RED615 Standard Configuration E
27
Figure 14: Functionality Overview of REF620 Standard Configuration B
28
Figure 15: Functionality Overview of REM620 Standard Configuration B
29
Figure 16: Protection and Control REX640
30
Figure 17: Overview of RIO600 Connection
31
Figure 18: RIO600 Communicating Analog Signals for the Panel Meters
31
Figure 19: ESSAILEC ® RJ45 Test Block
32
Figure 20: Low Voltage Compartment Door with ESSAILEC ® RJ45 Test Blocks
32
Figure 21: the Testing (Only One Phase Is Shown)
32
Iec 61850
33
Figure 22: Switchgear with Sensor Measurement
33
Figure 23: Switchgear with Sensor Measurement and Process Bus Application of Voltage Sharing and Synchrocheck
34
Switchgear Type Overview
35
Figure 24: Unigear ZS1 Digital (17.5 Kv, 4 000 A, 50 Ka)
35
Table 3: Overview of Unigear Digital in Unigear Switchgear Family
35
Figure 25: Unigear ZS1 Digital (24 Kv, 3 150 A, 31.5 Ka)
36
Figure 26: Unigear 550 Digital (12 Kv, 1 250 A, 31.5 Ka)
36
Figure 27: Unigear 500R Digital (17.5 Kv, 2 000 A, 31.5 Ka)
37
Figure 28: Unigear MCC Digital (12 Kv, 400 A, 50 Ka)
37
Engineering
38
Sensors
38
Current Sensors
38
Figure 29: Example of a Current Sensor Label
38
Figure 30: Example of Setting the Correction Factors for Current Sensor in PCM600
38
Figure 31: Single Line Diagram
39
Figure 32: Example of Setting Values for Current Sensor in PCM600
40
Figure 33: Example of Parameter Setting for PHIPTOC1 Start Value in PCM600
40
Figure 34: Current Sensor with Unique Physical Polarity
41
Table 4: Maximum Current Start and Protection Setting Values
41
Figure 35: Polarity Setting for Current Sensors in Incoming Feeder
42
Figure 36: Example of Polarity Setting for Current Sensor in PCM600
42
Voltage Sensors
43
Figure 37: Example of a Voltage Sensor Label
43
Figure 38: Example of Setting the Correction Factors for Voltage Sensor in PCM600
43
Figure 39: Single Line Diagram
44
Figure 40: Example of Setting Values for Voltage Sensor in PCM600
44
Documentation
45
Figure 41: Example of a Network Overview Diagram
45
Figure 42: Example of a Logic Diagram for Interconnection between Panels
45
Figure 43: Example of a Sampled Measured Value Diagram
46
Station Bus (GOOSE)
47
Figure 44: Creating a New GOOSE Data Set and Its Entries
48
Figure 45: GOOSE Control Block Properties
48
Figure 46: GOOSE Control Block Editor (1- Receiver #1, 2- Receiver #2, 3 - Sender)
50
Figure 47: Selecting Show IED Capabilities Tab
50
Figure 48: Editing 615 Series Capabilities
51
Figure 49: Creating a New GOOSE Data Set and Its Entries
51
Figure 50: Naming a GOOSE Control Block
52
Figure 51: GCB Client
52
Figure 52: Adding a GOOSERCV Function Block in the Application Configuration Tool
53
Figure 53: Creating GOOSERCV Block Connection to a New Variable
53
Figure 54: Signal Matrix
53
Process Bus (SMV)
54
Figure 55: Example of Process Bus Application of Voltage Sharing and Synchro-Check
54
Figure 56: Example of Process Bus Application of Voltage Sharing Redundancy and Synchro Check
54
Figure 57: Adding a SMSENDER Block in the Application Configuration Tool
55
Figure 58: Adding a ULTVTR1 Block in the Application Configuration Tool
55
Figure 59: Time Parameter Setting Dialog in PCM600
56
Figure 60: Configuring the SMV Senders and Receivers
57
Figure 61: Changing the Sampled Measured Value Control Block Attributes
58
Figure 62: Selecting Show IED Capabilities Tab
59
Figure 63: Editing 615 Series Capabilities
60
Figure 64: Sampled Value Control Block
60
Figure 65: Connecting the SMV Senders and Receivers
60
Figure 66: Receiving All Phase Voltages and Residual Voltage Using SMV
61
Figure 67: Receiving Line Voltage for Synchrocheck Functionality Using SMV
61
Figure 68: Application Configuration Tool Logic Examples for the SMV Fail Save Operation
62
Figure 69: SMV Max Delay Setting in PCM600
63
Table 5: Topology-Dependent SMV Max Delay Setting
63
Ethernet
64
Requirements
64
Technology
65
Figure 70: FTP Patch Cable Terminated with RJ-45 Connectors
65
Figure 71: Fiber Optic Patch Cable Terminated with LC Connectors
65
Figure 72: LC Connectors
66
Figure 73: Communication Module with Single Ethernet Connector
66
Figure 74: Communication Modules with Multiple Ethernet Connectors
67
Table 6: Recommended Managed Ethernet Switches Overview for Unigear Digital
68
Figure 75: Example of Managed Ethernet Switches from AFS Family
69
Figure 76: 1 - Fast Ethernet Fiber Optic SFP Module, 2 - Gigabit Ethernet Fiber Optic SFP Module
69
Figure 77: Installed SFP Module in Managed Ethernet Switch AFS677
69
Figure 78: Example of Satellite Controlled Clock from Tekron with Optional Accessories
70
Figure 79: Example of Satellite Controlled Clock from Meinberg
71
Figure 80: Low Voltage Compartment of Unigear Panel
71
Topologies
72
Figure 81: RSTP Ring Redundant Structure
72
Figure 82: MRP / E-MRP Ring Redundant Structure
73
Figure 83: Single Network Using RSTP / E-MRP
73
Figure 84: PRP Networks Using RSTP / E-MRP
74
Figure 85: HSR Network
75
Figure 86: HSR Network with Redboxes
75
Figure 87: Combined PRP and HSR Networks
76
Table 7: Comparison of Network Topologies
77
Ethernet Traffic Estimation
78
Naming Convention to Identify Protection Relays
79
IP Address Allocation
79
Time Synchronization
80
Figure 88: Example of an Allocation of Device IP Addresses
80
Figure 89: Example of IEEE 1588-Time Synchronization Via the Ethernet Network
80
Table 8: C37.238 Power Profile Key Parameters
81
Figure 90: IEEE 1588 Time Synchronization Scheme for HSR-PRP Networks
82
Figure 91: IEEE 1588 Time Synchronization Scheme for PRP Networks
82
Traffic Segregation
83
Figure 92: Example of Traffic Segregation Via Building Virtual Lans
83
Figure 93: Virtual Lans Allocation in PRP-RSTP Networks
83
Figure 94: Virtual Lans Allocation in HSR-PRP Networks
84
Protection Relays
85
Figure 95: Communication Parameter Setting Dialog
85
Figure 96: Adding RCHLCCH and SCHLCCH Blocks in the Application Configuration Tool
86
Figure 97: Status of Ethernet Rear Port Displayed Via ITT SA Explorer (on Top and on Bottom)
87
Managed Ethernet Switches
88
Figure 98: AFS Switch Screen
88
Figure 99: Login Window
88
Figure 100: Network Parameters Dialog
89
Figure 101: Port Configuration Dialog
89
Figure 102: Load/Save Dialog
90
Figure 103: PTP Global Dialog
91
Figure 104: PTP Version 2 (Transparent Clock) Global Dialog
91
Figure 105: PTP Version 2 (Transparent Clock) Port Dialog
92
Figure 106: Switching Global Dialog in Afs67X (on Top) and Afs66X (on Bottom)
93
Figure 107: VLAN Global Dialog in Afs67X
94
Figure 108: VLAN Static Dialog
94
Figure 109: VLAN Port Dialog
95
Figure 110: Spanning Tree Global Dialog
96
Figure 111: Spanning Tree Ports Dialog
96
Figure 112: E-MRP Ring Redundancy Dialog
97
Figure 113: Example of AFS660 Front View
98
Figure 114: Switching Global Dialog
98
Figure 115: PRP Configuration Dialog
99
Figure 116: HSR Configuration Dialog
100
Figure 117 : IEC61850-MMS Configuration Dialog
100
Satellite Controlled Clock
101
Figure 118: Tekron Clock Configuration Tool
101
Figure 119: Basic Setting Dialog
102
Figure 120: PTP Setting Dialog
102
Figure 121: Port Configuration Dialog
103
Figure 122: PTP Setting Dialog
103
Figure 123: PTP Global Settings Dialog
104
Figure 124: PTP Network Settings Dialog
105
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ABB UniGear Digital Commissioning And Testing Manual (98 pages)
Brand:
ABB
| Category:
Home Automation
| Size: 4.27 MB
Table of Contents
Table of Contents
5
1 Introduction
13
This Manual
13
Intended Users
13
2 Unigear Digital
14
Figure 1: Unigear Digital and Its Key Components
14
3 Ethernet Network Verification
15
Protection Relays
15
Figure 2: IP Address Setting for Rear Port(S)
15
Figure 3: Network Topology Setting and Its Redundancy Mode
16
Figure 4: PTP Priority Setting for Master Clock
17
Figure 5: PTP Priority Setting for Slave Clock
17
Figure 6: IEEE 1588 Master Clock Status
18
Figure 7: IEEE 1588 Slave Clock Status
18
Managed Ethernet Switches
19
Figure 8: Properties Dialogue of Discovered Ethernet Switch by AFS Finder
19
Figure 9: Login Window
19
Basic Settings
20
Figure 10: Port Configuration Dialogue
20
Figure 11: PTP Global Dialogue
21
Figure 12: PTP Transparent Clock Global Dialogue
21
Time Settings
21
Figure 13: Transparent Clock Port Dialogue
22
Figure 14: Switching VLAN Global Dialogue in Afs67X
22
Figure 15: Switching Global Dialogue in Afs66X
22
Switching Settings (VLAN)
22
Figure 16: VLAN Configuration Dialogue
23
Figure 17: VLAN Port Dialogue
24
Figure 18: VLAN Configuration Dialogue (Port 6 Is Connected to SCADA)
24
Figure 19: HSR Configuration
25
PRP and HSR Redundancy Settings
25
Interconnections
26
Figure 20: Example of HSR Network Overview Diagram
26
Figure 21: Interconnection of Protection Relays into HSR Ring
26
Figure 22: Example of PRP Network Overview Diagram
27
Figure 23: Interconnection of Protection Relays into PRP Networks
27
Figure 24: Example of Plant Structure in PCM600
28
Figure 25: GOOSE / SMV Alarm Is Activated on a Configurable LED
29
Figure 26: Measurements View, Voltage Receiver Protection Relay Is Not Synchronized with the Master Clock
29
Figure 27: Measurements View, Voltage Receiver Protection Relay Is Synchronized with the Master Clock
29
4 Primary Testing
30
Recommended Primary Testing Device
30
Figure 28: Primary Test System CPC 100 from Omicron
30
Current Sensors
31
Supervision
31
Table 1: Current Metering Accuracy
31
Table 2: Zero-Clamping Limits
31
Installed Busbars in the Switchgear Panel
32
Figure 29: Example of a Current Sensor Label
32
Figure 30: Current Sensor Parameters
32
Figure 31 Primary Test Setup for Current Sensors When Busbars Are Installed
33
Figure 32 Measurements View
34
Non-Installed Busbars in the Switchgear Panel or Restricted Access to the Busbar Compartment
35
Figure 33: Example of a Current Sensor Label
35
Figure 34: Current Sensor Parameters
35
Figure 35: Test Setup for Current Sensors Testing When Busbars Are Not Installed or There Is Restricted Access to the Busbar Compartment
36
Figure 36: Measurements View
37
Non-Installed Busbars in the Switchgear Panel
38
Figure 37: Example of a Current Sensor Label
38
Figure 38: Current Sensor Parameters
38
Figure 39: Test Setup for Current Sensors When Busbars Are Not Installed
39
Figure 40: Measurements View
40
Voltage Sensors
41
Supervision
41
Table 3: Voltage Metering Accuracy
41
Table 4: Zero-Clamping Limits
41
Voltage Sensor Installed in the Cable Compartment
42
Figure 41: Example of a Voltage Sensor Label
42
Figure 42: Voltage Sensor Parameters
42
Figure 43: Test Setup for Voltage Sensors Installed in the Cable Compartment
43
Figure 44: Measurements View, Injected Phase 1
44
Voltage Sensor Installed on Busbars
45
Figure 45: Example of a Voltage Sensor Label
45
Figure 46: Voltage Sensor Parameters
45
Figure 47: Test Setup for Voltage Sensors Installed on Busbars
46
Figure 48: Measurements View, Injected Phase 1
47
Figure 49: Measurements View, Injected Phase 1
47
5 Apparatus Control Testing
48
Panel Internal Interlocking
48
Circuit Breaker Truck (Disconnector)
48
Figure 50: Blocking Conditions of the Circuit Breaker Truck in PCM600
48
Figure 51: Single Line Diagram, the Circuit Breaker Is Open and in the Test Position
48
Figure 52: Single Line Diagram, the Earthing Switch Shutter Is Open
49
Figure 53: Single Line Diagram, the Earthing Switch Shutter Is Closed
49
Figure 54: Single Line Diagram, the Circuit Breaker Is in the Intermediate Position
50
Circuit Breaker
51
Figure 55: Blocking Conditions of the Circuit Breaker in PCM600
51
Figure 56: Single Line Diagram, the Circuit Breaker Is Closed and in the Test Position
51
Figure 57: Single Line Diagram, the Circuit Breaker Is Open and in the Test Position
52
Figure 58: Single Line Diagram, the Circuit Breaker Is in the Intermediate Position
52
Figure 59: Single Line Diagram, the Circuit Breaker Is Closed and in the Service Position
53
Earthing Switch
54
Figure 60: Blocking Conditions of the Earthing Switch in PCM600
54
Figure 61: Single Line Diagram, the Circuit Breaker Is Open and in the Test Position
54
Figure 62: Single Line Diagram, the Circuit Breaker Is in the Intermediate Position
54
Figure 63: Single Line Diagram, the Earthing Switch Is Closed
55
Interlocks between Panels
56
Busbar Earthing Switch / Truck
56
Figure 64: Example of Process Bus Application in Medium Voltage Switchgear
56
Figure 65: Logic Scheme of the Busbar Earthing Truck Interlock
57
Figure 66: Logic Scheme of the Busbar Earthing Switch Interlock
57
Figure 67: Single Line Diagram, the Circuit Breaker Is in the Test Position
58
Figure 68: Single Line Diagram, the Circuit Breaker Is in the Intermediate Position
58
Figure 69: Logic Scheme of Trucks Interlock by the Busbar Earthing Truck
59
Figure 70: Logic Scheme of Trucks Interlock by the Busbar Earthing Switch
59
Figure 71: Single Line Diagram, the Circuit Breaker Is in the Test Position
60
Circuit Breaker Failure Protection (CBFP)
61
Figure 72: Logic Scheme of CBFP
61
Figure 73: Single Line Diagram, the Circuit Breaker in the Service Position
61
Figure 74: Single Line Diagram Circuit, the Circuit Breaker Is Closed and in the Service Position
62
Figure 75: Entering Test Mode
62
Figure 76: Activating Backup Trip
63
Figure 77: Deactivating Backup Trip
63
Figure 78: Entering Test Mode
64
Logic Busbar Protection (LBBP)
65
Figure 79: Logic Scheme of the Logic Busbar Protection
65
Figure 80: Single Line Diagram, the Circuit Breaker Is in the Service Position
65
Figure 81: Entering Test Mode
66
Figure 82: Activating START Signal
66
Figure 83: Activating Blocking Mode
67
Figure 84: Deactivating START Signal
67
Figure 85: Deactivating Blocking Mode
68
Figure 86: Entering Test Mode
68
Overpressure Flaps Inter-Trip
69
Figure 87: Logic Scheme of Ith Limiters Trip
69
Table 5: Inter-Tripping Rules for Ith Limiters
69
Figure 88: Single Line Diagram, the Circuit Breaker Is in the Service Position
70
Figure 89: Single Line Diagram, the Circuit Breaker Is Closed and in the Service Position
70
Arc Protection Inter-Trip
71
Figure 90: Logic Scheme of ARC Trip
71
Figure 91: Single Line Diagram, the Circuit Breaker Is in the Service Position
71
Figure 92: Entering Test Mode
72
Figure 93: Single Line Diagram, the Circuit Breaker Is Closed and in the Service Position
72
Figure 94: Activating OPERATE Signal
73
Figure 95: Deactivating OPERATE Signal
73
Figure 96: Entering Test Mode
74
6 Secondary Testing of Protection Relays
75
Figure 97: Changing Correction Factors for Amplitude
75
Figure 98: Changing Correction Factors for Angle
75
ESSAILEC Test Blocks
76
Figure 99: ESSAILEC RJ45 Test Block (the Plug, the Lid and the Socket)
76
Figure 101: ESSAILEC ® Trip Test Block - Testing
77
Figure 102: ESSAILEC ® RJ45 Test Block - Testing
77
Figure 103: the Testing (One Phase Testing Setup Is Shown on the Picture)
78
Figure 104: ESSAILEC RJ45 Test Block - Normal Operation
78
Figure 105: ESSAILEC Trip Test Block - Normal Operation
79
Figure 106: 3 Phases Test Setup for the Omicron Testers
80
Secondary Test Setups
80
Figure 107: Linear Current Sensor Instead of the Rogowski Setting in the Omicron Tester
81
Figure 108: 1 Phase Test Setup for the Omicron Tester
82
Figure 109: Connecting Cable with RJ45 Connector and Banana Contacts (It Is Available on Client Request)
82
Figure 110: Setting of High Voltage Analogue Outputs in the Test Universe Program
83
Figure 111: Phasor Diagram on the Protection Relay's Webhmi
83
Figure 112: Measurements View
83
Figure 113: 3 Phases Test Setup for the Megger Tester
84
Figure 114: 1 Phase Test Setup for the Megger Tester
85
Figure 115: Connecting Cable with RJ45 Connector and Banana Contacts (It Is Available on Client Request)
85
Figure 116: Setting of High Voltage Analogue Outputs on the Freja 300 HMI
86
Figure 117: Setting of High Voltage Analogue Outputs in the Megger Configuration Program
87
Figure 118: Setting of High Voltage Analogue Outputs in the Megger Configuration Program
87
Figure 119: Measurements View
88
7 Recommended Troubleshooting Tools
89
Figure 120: ITT600 - Explore SV - Two Selected Streams and the Polar Diagrams Are Shown
89
Figure 121: Home Page for Testing and Commissioning Pages
90
Figure 122: GOOSE Receiving Page
90
Figure 123: GOOSE Sending Page
91
Figure 124: SMV Receiving Page
91
Figure 125: SMV Sending Page
92
Figure 126: Example of Captured Packets by Wireshark
93
Figure 127: Gridex IEC 61850 Test Tool
93
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