User Manuals: ABB SafeMove2 Safety Robot Solution

Manuals and User Guides for ABB SafeMove2 Safety Robot Solution. We have 1 ABB SafeMove2 Safety Robot Solution manual available for free PDF download: Applications Manual

ABB SafeMove2 Applications Manual

ABB SafeMove2 Applications Manual (238 pages)

Brand: ABB | Category: Safety Equipment | Size: 8.2 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
13
Safety
15
1 Introduction

17
- Overview of Functional Safety
  17
- Safety
  20
  - Safety Aspects for the Safety Module and Safemove
    20
  - Standards Conformance
    21
  - Specific Safety Requirements
    22
  - Safe Design of Safemove
    23
  - Certifications
    25
  - Conclusion
    26
- Limitations
  27
- Terminology
  32
- Abbreviations and Acronyms
  33
2 Safemove Functions

35
- Overview of Safemove Functions
  35
- General Functions
  38
  - Manual Operation Supervision
    38
  - Contact Application Tolerance (CAP)
    39
- Synchronization Functions
  41
  - Software Synchronization
    41
  - Hardware Synchronization
    42
- Supporting Functions
  44
  - Safe Brake Ramp
    44
- Supervision Functions
  46
3 Installation

57
- Hardware
  57
  - Safety Module
    57
  - Sync Switch
    58
- Software
  59
- Safe Fieldbuses
  60
  - About Safe Fieldbuses
    60
  - The I/O Engineering Tool
    62
  - CIP Safety Adapter
    63
  - Profisafe F-Device
    65
  - Profisafe F-Host
    66
  - ABB CI502 PROFINET I/O Device
    67
- Remote Control of Operating Mode
  68
  - Overview
    68
  - Timing and Error Handling
    69
- System Inputs and Outputs
  71
4 The Visual Safemove User Interface in Robotstudio

73
- About Visual Safemove
  73
- The User Interface
  74
- The Visual Safemove Tab
  76
  - About the Visual Safemove Tab
    76
  - Adding Safemove Functions
    79
- The Modify Tab
  84
- The Visual Safemove Browser
  87
- The Safe IO Configurator
  91
  - Introduction
    91
  - Signals View
    92
  - Function Mappings
    97
  - Pre-Logic and Post-Logic
    99
    
    Description of the Complex Operators
    102
  - Safe I/O System Rules and Limitations
    108
- Simulating Safemove
  109
- Protected Basic Configuration
  110
5 The Flexpendant User Interface

113
- The Safety Controller Control Panel
  113
- The Keyless Mode Selector
  118
- Safemove Visualizer
  121
  - Introduction
    121
  - The Safe Zone Config Tab
    123
    
    Introduction
    123
    
    Navigating the Graphical View
    125
    
    Depth Change in the Side View of the Graphical Display
    127
    
    Zone Data in the Safe Zone Config Tab
    129
  - The Last Zone Violation Tab
    130
    
    Zone Data in the Last Zone Violation Tab
    133
  - The Safe Ranges Tab
    135
6 Configuring Safemove

137
- Recommended Working Procedure
  137
- Preparations
  139
- Configure System Parameters
  140
- Set up Safety User Grants
  141
- Starting Visual Safemove
  143
- Configure Manual Operation Supervision
  144
- Configure the Robot
  145
- Configure Additional Axes
  147
- Configure the Synchronization Position
  148
- Configure the Tools
  149
- Configure Safe I/O
  152
- Configure the Zones
  155
- Configure the Ranges
  157
- Global Supervision Functions
  159
- Configure the Supervision Functions
  160
- Configure Other Functions
  168
- Save the Configuration
  170
- Load the Configuration to the Safety Controller
  171
  - Loading a Safety Configuration Using Robotstudio
    171
- Configuration for Multimove
  172
- Validate the Configuration
  173
- Restore Configuration
  186
- Reset Safety Controller to Factory Settings
  187
- Upgrading and Installing New Systems
  188
7 Running in Production

189
- Reaction Time
  189
- Restarting the Controller
  190
- Recovery after Safety Violation
  191
- Changes to Robot or Robot Cell
  192
8 Maintenance

193
- Required Maintenance Activities
  193
9 RAPID Components

195
10 Reference Information

197
- Synchronization Guidelines
  197
  - Software Synchronization Guidelines
    197
  - Hardware Synchronization Guidelines
    199
- Cyclic Brake Check Guidelines
  200
  - Cyclic Brake Check Signal Description
    204
- Servo Delay Factor and Servo Lag
  208
- Connection of External Emergency Stop
  210
- Safemove Geometry Configuration File
  212
  - Introduction
    212
  - Use Cases
    214
  - Explanation of the Configuration File
    216
    
    Introduction
    216
    
    Drive Module Configuration
    218
    
    Robot Data
    219
    
    External Axis
    221
    
    Tool
    222
    
    Safe Zones
    225
  - Example
    227
- How to Establish CIP Safety Communication with a PLC
  230
  - Introduction
    230
  - Configuring the ABB CIP Safety Adapter in Studio 5000
    232
- Index
  235

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