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IRB 6650S-90/3.9
ABB IRB 6650S-90/3.9 Manuals
Manuals and User Guides for ABB IRB 6650S-90/3.9. We have
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ABB IRB 6650S-90/3.9 manual available for free PDF download: Product Manual
ABB IRB 6650S-90/3.9 Product Manual (450 pages)
Brand:
ABB
| Category:
Robotics
| Size: 22.61 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation, M2000/M2000A
16
Product Documentation, IRC5
17
How to Read the Product Manual
19
1 Safety
21
General Safety Information
21
Limitation of Liability
21
Protective Stop and Emergency Stop
23
Safety Actions
24
Fire Extinguishing
24
Emergency Release of the Robot Axes
25
Make Sure that the Main Power Has Been Switched off
26
Safety Risks
27
Safety Risks During Installation and Service Work on Robots
27
Moving Robots Are Potentially Lethal
29
First Test Run May Cause Injury or Damage
30
Work Inside the Working Range of the Robot
31
Enabling Device and Hold-To-Run Functionality
32
Risks Associated with Live Electric Parts
33
The Unit Is Sensitive to ESD
35
Hot Parts May Cause Burns
36
Safety Risks Related to Pneumatic/Hydraulic Systems
37
Brake Testing
38
Safety Risks During Handling of Batteries
39
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
40
Safety Signals and Symbols
42
Safety Signals in the Manual
42
Safety Symbols on Product Labels
44
2 Installation and Commissioning
51
Introduction
51
Unpacking
52
Pre-Installation Procedure
52
Working Range and Type of Motion
56
Risk of Tipping/Stability
60
On-Site Installation
61
Lifting Robot with Fork Lift
61
Lifting Robot with Roundslings
66
Lifting Robot with Lifting Slings
68
Manually Releasing the Brakes
70
Lifting the Base Plate
72
Securing the Base Plate
73
Orienting and Securing the Robot
78
Fitting Equipment on Robot
81
Signal Lamp (Option)
87
Installation of Base Spacers (Option)
88
Installation of Cooling Fan for Motors (Option)
90
Installation of Foundry Plus Cable Guard (Option No. 908-1)
96
Loads Fitted to the Robot, Stopping Time and Braking Distances
97
Restricting the Working Range
98
Axes with Restricted Working Range
98
Mechanically Restricting the Working Range of Axis 1
99
Extended Working Range, Axis 1 (Option 561-1)
101
Mechanically Restricting the Working Range of Axis 2
102
Mechanically Restricting the Working Range of Axis 3
104
Installation of Position Switches (Option)
107
Electrical Connections
119
Robot Cabling and Connection Points
119
Start of Robot in Cold Environments
124
3 Maintenance
125
Introduction
125
Maintenance Schedule and Expected Component Life
126
Specification of Maintenance Intervals
126
Maintenance Schedule
127
Expected Component Life
131
Inspection Activities
132
Inspecting the Motor Seal
132
Inspecting the Oil Level in Axis-1 Gearbox
134
Inspecting the Oil Level in Axis-2 Gearbox
136
Inspecting the Oil Level in Axis-3 Gearbox
138
Inspecting the Oil Level in Axis-4 Gearbox
141
Inspecting the Oil Level in Axis-5 Gearbox
143
Inspecting the Oil Level in Axis-6 Gearbox
145
Inspecting the Balancing Device
150
Inspecting the Cable Harness
155
Inspecting the Information Labels
159
Inspecting the Axis-1 Mechanical Stop Pin
161
Inspecting the Additional Mechanical Stops
163
Inspecting the Damper on Axes 2-5
166
Inspection, Position Switch Axes 1, 2 and 3
168
Inspecting, Signal Lamp
170
Replacement/Changing Activities
172
Type of Lubrication in Gearboxes
172
Changing Oil, Axis-1 Gearbox
174
Changing Oil, Axis-2 Gearbox
177
Changing Oil, Axis-3 Gearbox
180
Changing Oil, Axis-4 Gearbox
183
Changing Oil, Axis-5 Gearbox
186
Changing Oil, Axis-6 Gearbox
189
Replacing the SMB Battery
192
Lubrication Activities
196
Lubrication of Spherical Roller Bearing, Balancing Device
196
Cleaning Activities
199
Cleaning the IRB 6650S
199
Service Information System, M2000
202
Using the SIS System
202
Description of Service Information System (SIS)
203
SIS System Parameters
206
Setting the SIS Parameters
207
Reading the SIS Output Logs
208
Exporting the SIS Data
209
4 Repair
211
Introduction
211
General Procedures
212
Performing a Leak-Down Test
212
Mounting Instructions for Bearings
213
Mounting Instructions for Seals
215
Cut the Paint or Surface on the Robot before Replacing Parts
217
The Brake Release Buttons May be Jammed after Service Work
218
Complete Robot
219
Replacing Cable Harness, Axes
219
Replacement of Cable Harness, Axes
219
Replacement of Cable Harness, Axes
232
Replacement of Cabling, Axis 5 Motor
246
Replacement of Complete Arm System
248
Upper and Lower Arm
254
Replacing the Turning Disk
254
Replacement of Complete Wrist Unit
258
Replacement of Upper Arm
264
Replacement of Complete Lower Arm
273
Replacement of Lower Arm Shaft
283
Securing the Lower Arm
292
Frame and Base
296
Replacing the SMB Unit
296
Replacing the Brake Release Board
299
Replacement of Spherical Roller Bearing, Balancing Device
303
Replacement of Balancing Device
306
Replacing the Balancing Device
306
Unloading the Balancing Device Using Hydraulic Press Tool
313
Restoring the Balancing Device Using a Hydraulic Press Tool
317
Motors
320
Replacement of Motor, Axis 1
320
Replacement of Motor Axis 2
325
Replacement of Motor, Axis 3
331
Replacement of Motor, Axis 4
338
Replacement of Motor, Axis 5
343
Replacement of Motor, Axis 6
349
Gearboxes
356
Replacing the Axis 1 Gearbox
356
Replacement of Gearbox Axis 2
368
Replacement of Gearbox, Axis 3
376
Replacement of Gearbox, Axis 6
383
5 Calibration
389
Introduction to Calibration
389
Introduction and Calibration Terminology
389
Calibration Methods
390
When to Calibrate
393
Synchronization Marks and Axis Movement Directions
394
Synchronization Marks and Synchronization Position for Axes
394
Calibration Movement Directions for All Axes
395
Updating Revolution Counters
396
Calibrating with Axis Calibration Method
401
Description of Axis Calibration
401
Calibration Tools for Axis Calibration
403
Installation Locations for the Calibration Tools
405
Axis Calibration - Running the Calibration Procedure
406
Calibrating with Calibration Pendulum Method
412
Verifying the Calibration
413
Checking the Synchronization Position
414
6 Decommissioning
417
Environmental Information
417
Scrapping of Robot
419
Decommissioning of Balancing Device
420
7 Robot Description
423
Type a Vs Type B Motors
423
8 Spare Part Lists
425
Spare Part Lists and Illustrations
425
9 Reference Information
427
Introduction
427
Applicable Standards
428
Unit Conversion
430
Screw Joints
431
Weight Specifications
434
Standard Tools
435
Special Tools
436
Lifting Accessories and Lifting Instructions
440
10 Circuit Diagram
441
Circuit Diagrams
441
Circuit Diagram 3HAC 025744-001
443
Validity of Circuit Diagram 3HAC025744-1
443
Circuit Diagram 3HAC 13347-1
444
Validity of Circuit Diagram 3HAC13347-1
444
Index
445
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