ABB DCS550 Series Manuals

ABB DCS550 Series Manuals

Manuals and User Guides for ABB DCS550 Series. We have 2 ABB DCS550 Series manuals available for free PDF download: Manual, Quick Manual

ABB DCS550 Series Manual

ABB DCS550 Series Manual (317 pages)

Brand: ABB | Category: DC Drives | Size: 7.05 MB

Table of Contents

DCS550 Manuals
2
Safety Instructions
3
- Grounding
  4
- Mechanical Installation
  5
- Operation
  5
Table of Contents
6
Introduction
8
- DC Drives Worldwide Service Network
  9
- General
  9
  - DCS550 PC Tools
    10
  - DCS550 Tools CD
    10
  - Documentation
    10
- Overview Main Circuit and Control
  11
- Environmental Conditions
  12
  - North American Standards
    13
  - Regulatory Compliance
    13
- Type Code
  13
- Voltage and Current Ratings
  14
- Dimensions and Weights
  16
  - Field-, Fan Terminals and Cooling Air Duct Sizes
    17
  - Before Installation
    19
  - Delivery Check
    19
  - Unpacking the Unit
    19
ABB Drive Service
9
The DCS550
9
Mechanical Installation
19
- Cabinet Installation
  20
Planning the Electrical Installation
21
- Drive Connection and Wiring Example
  22
- Installation Components
  24
- ① Line Reactors (L1)
  24
- ② Semiconductor Fuses (F1)
  25
- ③ EMC Filters (E1)
  25
  - Generation of Control and Monitoring Signals
    28
  - Generation of on / off and Start / Stop Commands
    28
- ④ Auxiliary Transformer (T2) for Converter Electronics and Fan
  28
- ⑤ Start, Stop and E-Stop Control
  28
  - Fan Assignment for DCS550
    29
  - Fan Data for DCS550
    29
- ⑥ Cooling Fans
  29
- Cabling
  30
- Power Connections
  35
  - Supply Voltage
    35
  - Cross-Sectional Areas - Tightening Torques
    36
- Drive Interfaces
  37
- Installation Checklist
  39
Electrical Installation
34
Electronic Board Details
40
- Terminal Locations
  40
- Table of Used Boards
  41
- Control Board SDCS-CON-F
  42
  - Layout
    42
  - Location
    42
  - Memory Circuit
    42
  - Terminal Description
    43
  - I/O Connections
    44
- Power Interface Board SDCS-PIN-F
  45
- Integrated Field Exciters SDCS-BAB-F01 and SDCS-BAB-F02
  47
  - Circuit Diagram
    48
  - Typical Armature Circuit Diagram for Module Sizes F3 and F4 Using SDCS-PIN-F and SDCS-BAB-F02
    49
Accessories
50
Start-Up
59
- Commissioning
  59
- Macros
  63
  - Standard
    64
  - Man / Const
    65
  - Hand / Auto
    66
  - Hand / Mot Pot
    67
  - Motor Pot
    68
  - Torque Ctrl
    69
  - Torque Limit
    70
  - 2-Wire DC Cont US
    71
  - 3-Wire DC Cont US
    72
  - 3-Wire Standard
    73
- Start / Stop Sequences
  74
- Start the Drive
  74
Firmware Description
74
- Excitation
  75
  - Field Control
    75
  - Field Current Monitoring
    75
  - Stop the Drive
    75
  - E-Stop
    76
  - Field Heating
    76
  - Modes of Operation
    76
  - AC- and DC-Breaker Controlled by the Drive
    77
  - Command Trip DC-Breaker
    77
- DC-Breaker
  77
- Application Example of Dynamic Breaking
  78
- Dynamic Braking
  78
- Digital I/O Configuration
  80
  - Digital Inputs (DI’s)
    80
  - Sdcs-Con-F
    80
  - Digital Outputs (Do’s)
    82
  - Structure of Do’s
    83
- Analog I/O Configuration
  84
  - Analog Inputs (Ai’s)
    84
  - Raio-01
    84
  - Scaling
    85
  - Analog Outputs (Ao’s)
    86
Serial Field Bus Communication
88
AP (Adaptive Program)
111
- Block Parameter Set of Block 1
  112
- Block Inputs
  113
- Function Blocks, General Rules
  113
- How to Control the Execution of AP
  113
- Constant as an Integer Input
  114
- How to Select the Input
  114
- Parameter Value as an Integer Input
  114
- Constant as a Boolean Input
  115
- Change to Edit Mode
  116
- Dwl Ap
  116
  - Important Keys and Buttons
    116
  - Program Modes
    116
  - Connect Function Blocks
    117
  - Saving AP Applications
    119
  - Set the Time Level
    119
  - Arithmetical Function
    120
- Function Blocks
  120
  - Logical Function
    121
  - Speed Reference Scaling
    132
  - Winder Basics
    132
- Winder Blocks
  132
  - Ramp
    133
  - Winderlogic (Winder Logic)
    133
  - Commissioning Hints
    134
  - Diameteract (Diameter Calculation)
    134
  - Tensionon
    134
  - Adaptspc Kp (P-Part Adaption)
    135
  - PID Control (PID Controller)
    135
  - Accactadjust (Acceleration Adjustment)
    136
  - Tensionref (Tension Reference)
    136
  - Tenstotorq (Tension to Torque)
    136
  - Inertiacomp (Inertia / Acceleration Compensation)
    137
  - Add1 (Adder 1)
    138
  - Add2 (Adder 2)
    138
  - Frictioncomp (Friction / Loss Compensation)
    138
  - Notused
    139
- Winder Macros
  139
  - Velocity Control
    140
  - Indirect Tension Control
    142
  - Direct Tension Control
    144
  - Dancer Control
    146
  - Winder Commissioning
    148
  - Basic Commissioning
    150
- How the Block Handles the Input
  115
- Parameter Value as a Boolean Input
  115
Signal and Parameter List
153
- Signal Groups List
  153
- Parameter Groups List
  154
  - Sample of Parameters
    155
  - Physical Actual Values
    156
- Signals
  156
  - Speed Controller Signals
    158
  - Reference Actual Values
    161
  - Information
    162
  - Analog I/O
    164
  - Drive Logic Signals
    165
  - Control Words
    167
  - Status / Limit Words
    170
  - Fault / Alarm Words
    173
  - Start / Stop Select
    181
- Parameters
  181
  - Speed Reference Inputs
    188
  - Analog Inputs
    192
  - Digital Outputs
    196
  - Analog Outputs
    197
  - System Control Inputs
    199
  - Data Storage
    200
  - Start / Stop
    205
  - Speed Ramp
    207
  - Speed Reference
    209
  - Torque Reference
    213
  - Torque Reference Handling
    214
  - Fault Functions
    215
  - Motor Temperature
    221
  - DCS Control Panel Display
    223
  - PID Controller
    224
  - Current Control
    227
  - Field Excitation
    228
  - Speed Measurement
    230
  - AP Control
    252
  - User Constants
    256
  - AP Outputs
    256
  - Internal
    258
  - Receiving Data Sets Addresses
    259
  - Transmit Data Sets Addresses
    260
  - Measurements
    261
  - Option Modules
    263
  - Start-Up Data
    267
Display Overview
270
DCS Control Panel
270
Output Mode
271
Fault Tracing
276
- Converter Protection
  276
  - Auxiliary Undervoltage
    276
  - Armature Overcurrent
    276
  - Mains Synchronism
    277
  - Mains Overvoltage
    277
  - Communication Loss
    278
  - Mains Contactor Acknowledge
    278
  - External Fault
    278
  - Bridge Reversal
    278
- Motor Protection
  279
  - Analog Input Monitor
    279
  - Armature Overvoltage
    279
  - Measured Motor Temperature
    279
  - Thermal Model Selection
    280
  - Thermal Time Constant
    280
  - Field Overcurrent
    282
  - Armature Current Ripple
    282
  - Speed Feedback Monitor
    283
  - Speed Measurement Supervision
    283
  - Stall Protection
    284
  - Overspeed Protection
    284
  - Field Undercurrent
    284
  - Tacho / Pulse Encoder Polarity
    284
- Display of Status, Fault Messages and Error Codes
  285
  - General Messages
    286
  - Power-Up Errors (E)
    286
- Fault Signals (F)
  286
- Alarm Signals (A)
  294
- Notices
  301
- Drive Configuration with Reduced Components
  302
Appendix A: Quick Start-Up Diagrams
302
- DCS550 Module
  303
- I/O Connections
  304
Appendix B: Firmware Structure Diagrams
305
Appendix C: Index of Signals and Parameters
309

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ABB DCS550 Series Quick Manual

ABB DCS550 Series Quick Manual (108 pages)

Brand: ABB | Category: DC Drives | Size: 13.47 MB

Table of Contents

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