ABB ACS880 PCP Manuals

Manuals and User Guides for ABB ACS880 PCP. We have 1 ABB ACS880 PCP manual available for free PDF download: Firmware Manual

ABB ACS880 PCP Firmware Manual

ABB ACS880 PCP Firmware Manual (494 pages)

control program

Brand: ABB | Category: DC Drives | Size: 3.7 MB

Table of Contents

Table of Contents
5
Introduction

11
- Contents of this Chapter
  11
- Applicability
  11
- Safety Instructions
  11
- Target Audience
  12
- Contents of the Manual
  12
- Related Documents
  12
- Terms and Abbreviations
  13
Quick Start-Up Guide for ACS880 Drives

15
- About this Guide
  15
- Before You Start
  15
- Safety
  15
- Start-Up
  17
PCP/ESP Control Start-Up

23
- Contents of this Chapter
  23
Using the Control Panel

29
PCP/ESP Program Features

31
- Contents of this Chapter
  31
- Overview of PCP/ESP Control Program
  31
- Construction of PCP/ESP System
  32
  - Progressive Cavity Pump (PCP)
    32
  - Electric Submersible Pump (ESP)
    33
- Pump Starting Speed
  33
  - Settings
    34
- Pump Level Control
  34
  - Timing Diagram
    34
  - Sleep and Wake up Function
    35
- Pump Pressure Protection
  40
  - Timing Diagram
    41
  - Settings
    41
- Pump Torque Protection
  41
  - Rod Torque 1 Function
    42
  - Rod Torque 2 Function
    43
- Pump Underload Protection
  44
  - Timing Diagram
    45
  - Settings
    45
- Pump Temperature Protection
  45
  - Settings
    46
- Shutdown Procedure
  47
  - Pump Backspin Control
    47
- Start Delay
  49
- Brake Confirmation
  50
Standard Programposi Features

51
- Contents of this Chapter
  51
- Local Control Vs. External Control
  51
  - Local Control
    52
  - External Control
    53
- Operating Modes of the Drive
  53
  - Speed Control Mode
    54
  - Frequency Control Mode
    54
- Drive Configuration and Programming
  54
  - Programming through Parameters
    54
  - Application Programming
    55
- Control Interfaces
  55
- Motor Control
  57
  - Direct Torque Control (DTC)
    57
  - Reference Ramping
    58
  - Critical Speeds (Frequencies)
    59
  - Speed Controller Autotune
    59
  - Oscillation Damping
    62
  - Rush Control
    62
  - Encoder Support
    63
  - Position Counter
    66
  - Jogging
    69
  - Position Latching
    71
  - Scalar Motor Control
    71
  - Autophasing
    73
  - Flux Braking
    75
  - DC Magnetization
    77
- Application Control
  78
  - Motor Potentiometer
    78
- DC Voltage Control
  79
  - Overvoltage Control
    79
  - Undervoltage Control
    79
  - Voltage Control and Trip Limits
    81
  - Brake Chopper
    82
- Safety and Protections
  82
- Diagnostics
  89
  - Signal Supervision
    89
  - Maintenance Timers and Counters
    89
  - Energy Savings Calculator
    90
  - Load Analyzer
    90
- Miscellaneous
  92
  - User Parameter Sets
    92
  - Data Storage Parameters
    92
  - Du/Dt Filter Support
    93
  - Sine Filter Support
    93
Default Control Connections

95
Parameters

101
- Contents of this Chapter
  101
- Terms and Abbreviations
  101
- Summary of Parameter Groups
  103
- Parameter Listing
  105
  - Actual Values
    105
  - Input References
    108
  - Warnings and Faults
    109
  - Diagnostics
    115
  - Control and Status Words
    116
  - System Info
    124
  - Pump Actuals
    125
  - Standard DI, RO
    128
  - Standard DIO, FI, FO
    134
  - Standard AI
    140
  - Standard AO
    144
  - O Extension Module 1
    149
  - O Extension Module 2
    171
  - O Extension Module 3
    174
  - Operation Mode
    178
  - Start/Stop/Direction
    180
  - Start/Stop Mode
    189
  - Speed Reference Selection
    195
  - Speed Reference Ramp
    203
  - Speed Reference Conditioning
    210
  - Speed Control
    213
  - Torque Reference Chain
    224
  - Frequency Reference Chain
    226
  - Limits
    235
  - Fault Functions
    241
  - Supervision
    251
  - Generic Timer & Counter
    254
  - Motor Thermal Protection
    262
  - Load Analyzer
    272
  - Brake Chopper
    276
  - Energy Efficiency
    277
  - Monitoring/Scaling Settings
    280
  - Data Storage
    281
  - Panel Port Communication
    283
  - Fieldbus Adapter (FBA)
    284
  - FBA a Settings
    291
  - FBA a Data in
    293
  - FBA a Data out
    293
  - FBA B Settings
    294
  - FBA B Data in
    295
  - FBA B Data out
    296
  - Embedded Fieldbus
    296
  - Pump Setup
    303
  - Pump Level Control
    307
  - Pump Pressure Protection
    310
  - Pump Torque Protection
    311
  - Pump Underload Protection
    314
  - Pump Temperature Protection
    315
  - Pump Backspin Control
    316
  - Feedback Selection
    318
  - Encoder Module Settings
    327
  - Encoder 1 Configuration
    330
  - Encoder 2 Configuration
    336
  - HW Configuration
    338
  - System
    342
  - Motor Control
    348
  - User Motor Parameters
    351
  - Motor Data
    353
  - Safety
    359
Additional Parameter Data

361
- Contents of this Chapter
  361
- Terms and Abbreviations
  361
- Fieldbus Addresses
  362
- Parameter Groups 1
  363
- Parameter Groups 10
  367
Fault Tracing

405
- Contents of this Chapter
  405
- Safety
  405
- Indications
  405
- How to Reset Faults
  406
- Warning/Fault History
  406
  - Event Logs
    406
  - Parameters Warning/Fault Information
    406
- QR Code Generation for Mobile Service Application
  407
- Warning Messages
  408
- Fault Messages
  421
Fieldbus Control through the Embedded Fieldbus Interface (EFB)

437
- What this Chapter Contains
  437
- System Overview
  437
- Connecting the Fieldbus to the Drive
  438
- Setting up the Embedded Fieldbus Interface
  439
- Setting the Drive Control Parameters
  440
- Basics of the Embedded Fieldbus Interface
  442
  - Control Word and Status Word
    443
  - References
    443
  - Actual Values
    443
  - Data Input/Outputs
    443
  - Register Addressing
    445
- About the Control Profiles
  446
- The ABB Drives Profile
  447
  - Control Word
    447
  - Status Word
    449
  - State Transition Diagram
    450
  - References
    451
  - Actual Values
    452
  - Modbus Holding Register Addresses
    453
- The Transparent Profile
  454
- Modbus Function Codes
  455
- Exception Codes
  456
- Coils (0Xxxx Reference Set)
  457
- Discrete Inputs (1Xxxx Reference Set)
  458
- Error Code Registers (Holding Registers 400090
  460
Fieldbus Control through a Fieldbus Adapter

461
- Contents of this Chapter
  461
- System Overview
  462
- Basics of Fieldbus Control Interface
  464
  - Control Word and Status Word
    465
  - References
    465
  - Actual Values
    466
  - Contents of Fieldbus Control Word
    467
  - Contents of the Fieldbus Status Word
    468
  - The State Diagram
    470
- Setting up the Drive for Fieldbus Control
  471
  - Parameter Setting Example: FPBA (PROFIBUS DP)
    471
  - Parameter Setting Example: Using PCP/ESP Application through FPBA
    473
Control Chain Diagrams

475
- Contents of this Chapter
  475
- Speed Reference Source Selection for Application
  476
- Speed Reference Source Selection I
  477
- Speed Reference Source Selection II
  478
- Speed Reference Ramping and Shaping
  479
- Motor Feedback Configuration
  480
- Load Feedback and Position Counter Configuration
  481
- Speed Error Calculation
  482
- Speed Controller
  483
- Frequency Reference Selection
  484
- Frequency Reference Modification
  485
Appendix: ESP with Step-Up Transformer and Sine Filter

487
- Contents of this Chapter
  487
- ESP with Step-Up Transformer and Sine Filter
  487
  - Block Digram
    487
  - Current Calculation
    488
  - Primary and Secondary Voltage Calculation
    488
  - Example
    490
Further Information

493
- Product and Service Inquiries
  493
- Product Training
  493
- Providing Feedback on ABB Drives Manuals
  493
- Document Library on the Internet
  493

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