ABB ACS880-307LC Diode Supply Units Manuals

Manuals and User Guides for ABB ACS880-307LC Diode Supply Units. We have 2 ABB ACS880-307LC Diode Supply Units manuals available for free PDF download: Hardware Manual

ABB ACS880-307LC Hardware Manual (138 pages)

diode supply units

Brand: ABB | Category: Industrial Equipment | Size: 17 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Categorization by Frame Size and Option Code
12
Use of Component Designations
12
Terms and Abbreviations
12
Related Documents
13
Operation Principle and Hardware Description
15
Contents of this Chapter
15
Operation Principle
15
Overview Diagram of the Rectifier Bridge
16
6- and 12-Pulse Supply Connections
16
Overview Diagram of the Drive System
17
Layout Drawings
19
Overview Layout Drawing of the Supply Unit
19
Auxiliary Control Cubicle Layout
20
Incoming Cubicle Layout - Bottom Cable Entry
21
Ka Input Cubicle (Option +F274)
22
Supply Module Cubicle Layout - Frame 1×D8T
23
Supply Module Cubicle Layout - Frame 1×D8T, Electrical Components
23
Supply Module Cubicle Layout - Frame 1×D8T, Cooling Circuit
24
Supply Module Cubicle Layout - Frame 2×D8T
24
Supply Module Cubicle Layout - Frame 2×D8T, Electrical Components
24
Supply Module Cubicle Layout - Frame 2×D8T, Cooling Circuit
25
Supply Module Layout - Frame D8T
26
Overview of the Control Connections of the UCU Control Unit
27
Overview of the Control Connections of the BCU Control Unit
28
Supply Unit Control Devices
29
Overview of Door Switches and Lights
29
Main Disconnecting Device [Q1]
29
Auxiliary Voltage Switch [Q21]
30
Grounding Switch [Q9]
30
Operating Switch [S21]
30
Emergency Stop Button [S61] and Reset Button [S62]
30
Control Panel [A59]
31
PC Connection
31
Fieldbus Control
31
Type Designation Labels
32
Type Designation Keys
34
Type Designation Key of the Supply Unit
34
Basic Code
34
Option Codes
34
Type Designation Key of the Diode Supply Module
37
Miscellaneous
37
Roxtec Cable Entry (Option +H394)
37
Electrical Installation
39
Contents of this Chapter
39
Electrical Safety Precautions
40
General Notes
41
Static Electricity
41
Handling Fiber Optic Cables
42
Measuring the Insulation
42
Measuring the Insulation Resistance of the Drive
42
Measuring the Insulation Resistance of the Input Power Cable
42
Connecting the Input Power Cables - Cable Entry in Standard Incoming Cubicle
42
Connection Diagram - 6-Pulse Supply Unit
42
Connection Diagram - 12-Pulse Supply Unit (Option +A004)
43
Connection Procedure - Bottom Cable Entry (Option +G350)
43
Removing Shrouds in Front of the Input Cable Terminals
43
Connecting the Cables
44
Replacing Shrouds and Beams in Front of Input Power Cable Terminals
45
Connecting Input Power Cables - Cable Entry in 100 Ka Input Cubicle (Option +F274)
46
Connection Diagram
46
Connection Procedure
46
Removing Shrouds and Beams in Front of the Input Cable Terminals
46
Connecting the Cables
47
Replacing Shrouds and Beams in Front of Input Power Cable Terminals
49
Use of Fasteners in Cable Lug Connections
51
Connecting the External Power Supply Cable for the Auxiliary Circuit (Option +G307)
51
Wiring the Functional Safety Options
51
Connecting the Control Cables
52
General Instructions on Connecting the Control Cables to the Drive
52
Control Cable Connection Procedure
52
Connecting a PC
56
Control Unit (UCU)
57
Contents of this Chapter
57
General
57
Layout
57
Default I/O Diagram of the Supply Control Unit
61
Additional Information on the Connections
63
Power Supply for the Control Unit (XPOW)
63
Digital Interlock (DIIL)
63
Control Panel Connection (XPAN)
64
Safe Torque off (XSTO, XSTO OUT)
64
Microsdhc Memory Card Slot
64
Connector Data
65
Ground Isolation Diagram
67
Control Unit (BCU)
69
Contents of this Chapter
69
General
69
Layout
70
Default I/O Diagram of the Supply Control Unit
72
Additional Information on the Connections
74
Power Supply for the Control Unit (XPOW)
74
Digital Interlock (DIIL)
74
FSO Safety Functions Module Connection (X12)
74
SDHC Memory Card Slot
74
Connector Data
75
BCU Ground Isolation Diagram
77
Installation Checklist
79
Contents of this Chapter
79
Checklist
79
Start-Up
81
Contents of this Chapter
81
Start-Up Procedure
81
Safety
81
Checks/Settings with no Voltage Connected
82
Starting and Checking the Cooling System
82
Powering up the Auxiliary Circuit of the Drive
82
Setting up the Supply Unit Parameters
83
Powering up the Main Circuit of the Drive
83
Validating the Safety Functions
84
On-Load Checks
84
Switching the Supply Unit off
84
Disconnecting and Temporary Grounding the Drive
84
Maintenance
85
Contents of this Chapter
85
Maintenance Intervals
85
Description of Symbols
85
Recommended Maintenance Intervals after Start-Up
86
Maintenance Timers and Counters
87
Internal Liquid-Cooling System
87
Cabinet
87
Cleaning the Interior of the Cabinet
87
Cleaning the Exterior of the Drive
88
Fans
88
Replacing the Fan in the 600 MM Wide Incoming Cubicle
88
Replacing the Cooling Fan of a D8T Supply Module
89
Replacing the Cooling Fan in the 100 Ka Input Cubicle
90
Fuses
92
Replacing the AC Fuses - Supply Module Cubicle
92
Replacing AC Fuses - 100 Ka Input Cubicle (Option +F274)
94
Replacing the DC Fuses
95
Supply Module
97
Replacing the D8T Supply Module
97
Control Panel
101
UCU Control Unit
102
UCU Control Unit Types
102
Replacing the Memory Unit of the UCU Control Unit
102
Replacing the UCU Control Unit Battery
103
Replacing the Microsd/Microsdhc Memory Card of UCU Control Unit
103
BCU Control Unit
104
BCU Control Unit Types
104
Replacing the Memory Unit (BCU)
104
Replacing the BCU Control Unit Battery
105
Leds and Other Status Indicators
105
Control Panel and Panel Platform/Holder Leds
106
Control Unit Leds (BCU-X2)
106
Control Unit Leds (UCU-22
107
Functional Safety Components
107
Internal Cooling Circuit
109
Contents of this Chapter
109
Applicability
109
Internal Cooling System
109
Connection to a Cooling Unit
111
Connection to an ACS880-1007LC Cooling Unit
111
Connection to a Custom Cooling Unit
111
General Requirements
111
Coolant Temperature Control
111
Filling up and Bleeding the Internal Cooling Circuit
112
Drive Line-Ups with an ACS880-1007LC Cooling Unit
112
Drive Line-Ups with a Custom Cooling Unit
112
Draining the Internal Cooling Circuit
113
Maintenance Intervals
113
Technical Data for the Internal Cooling Circuit
114
Coolant Specification
114
Coolant Type
114
Temperature Limits
114
Pressure Limits
116
Coolant Flow Rate Limits
116
Cooling Circuit Materials
116
Technical Data
117
Contents of this Chapter
117
Ratings
117
Derating
118
Surrounding Air Temperature Derating
118
Coolant Temperature Derating
119
Antifreeze Content Derating
119
Altitude Derating
119
Type Equivalence Table
119
Fuses
120
Main Circuit AC Fuses - Standard Incoming Cubicle
120
Main Circuit AC Fuses - 100 Ka Input Unit (+F274)
121
Main Circuit DC Fuses
121
Dimensions and Weights
122
Free Space Requirements
123
Cooling Data and Noise
124
Terminal and Cable Entry Data for the Input Power Cable
125
400 MM Wide Input Cubicle
126
600 MM Wide Incoming Cubicle or Input Cubicle
127
Ka Input Cubicle (Option +F274)
128
Tightening Torques
128
Electrical Connections
128
Mechanical Connections
129
Insulation Supports
129
Cable Lugs
129
Typical Power Cable Sizes
129
Electrical Power Network Specification
130
Control Unit (Board) Connection Data
131
Auxiliary Circuit Current Consumption
131
Efficiency
131
Energy Efficiency (Ecodesign)
131
Protection Classes
132
Ambient Conditions
132
Colors
133
Materials
133
Drive
133
Packaging of Drive
133
Packaging of Options
133
Manuals
134
Disposal
134
Applicable Standards
134
Markings
134
Disclaimers
134
Generic Disclaimer
134
Cyber Security Disclaimer
134
Further Information
137

ABB ACS880-307LC Hardware Manual (106 pages)

Diode supply units

Brand: ABB | Category: DC Drives | Size: 13 MB

Table of Contents
5
Introduction to the Manual

9
- Contents of this Chapter
  9
- Applicability
  9
- Safety Instructions
  9
- Target Audience
  9
- Categorization by Frame Size and Option Code
  10
- Use of Component Designations
  10
- Terms and Abbreviations
  10
- Related Documents
  11
Operation Principle and Hardware Description

13
Electrical Installation

35
The Control Unit

47
Installation Checklist

57
- Contents of this Chapter
  57
- Checklist
  57
Start-Up

59
Maintenance

63
- Contents of this Chapter
  63
- Maintenance Intervals
  63
- Maintenance Timers and Counters
  65
- Internal Liquid-Cooling System
  65
- Power Connections
  65
  - Retightening the Power Connections
    65
- Fans
  65
  - Replacing the Fan in the 600 MM Wide Incoming Cubicle
    65
  - Replacing the Cooling Fan of a D8T Supply Module
    67
- Fuses
  68
  - Checking and Replacing the AC Fuses
    68
  - Checking and Replacing the DC Fuses
    69
- Supply Module
  70
  - Replacing the D8T Supply Module
    70
- Control Panel
  74
  - Cleaning the Control Panel
    74
  - Replacing the Control Panel Battery
    74
- Control Unit
  75
  - Replacing the Memory Unit
    75
  - Replacing the BCU Control Unit Battery
    75
- Leds and Other Status Indicators
  76
  - Control Panel and Panel Platform/Holder Leds
    76
  - Control Unit Leds
    77
Internal Cooling Circuit

79
- Contents of this Chapter
  79
- Applicability
  79
- Internal Cooling System
  79
- Connection to a Cooling Unit
  81
  - Connection to an ACS880-1007LC Cooling Unit
    81
  - Connection to a Custom Cooling Unit
    81
    
    General Requirements
    81
    
    Coolant Temperature Control
    81
- Filling up and Bleeding the Internal Cooling Circuit
  82
  - Drive Line-Ups with an ACS880-1007LC Cooling Unit
    82
  - Drive Line-Ups with a Custom Cooling Unit
    82
- Draining the Internal Cooling Circuit
  84
- Maintenance Intervals
  84
- Technical Data
  84
  - Coolant Specification
    84
    
    Coolant Type
    84
  - Temperature Limits
    84
  - Pressure Limits
    86
  - Coolant Flow Rate Limits
    86
  - Cooling Circuit Materials
    86
Technical Data

89
- Contents of this Chapter
  89
- Ratings
  89
- Derating
  90
- Type Equivalence Table
  91
- Fuses
  92
  - Main Circuit AC Fuses
    92
  - Main Circuit DC Fuses
    93
- Dimensions, Weights and Free Space Requirements
  94
- Cooling Data and Noise
  95
- Terminal and Cable Entry Data for the Input Power Cable
  95
  - 400 MM Wide Input Cubicle
    96
  - 600 MM Wide Incoming Cubicle or Input Cubicle
    97
- Tightening Torques
  98
  - Electrical Connections
    98
  - Mechanical Connections
    98
  - Insulation Supports
    98
  - Cable Lugs
    98
- Typical Power Cable Sizes
  99
- Electrical Power Network Specification
  101
- Control Unit (Board) Connection Data
  101
- Auxiliary Circuit Current Consumption
  101
- Efficiency
  101
- Protection Classes
  101
- Ambient Conditions
  102
- Materials
  103
- Color
  103
- Package
  103
  - Vertical Package
    103
- Disposal
  103
- Applicable Standards
  103
- Markings
  104
- Disclaimers
  104
  - Generic Disclaimer
    104
  - Cybersecurity Disclaimer
    104

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More ABB Manuals

ABB ACS880-307LC Diode Supply Units Manuals

ABB ACS880-307LC Hardware Manual (138 pages)

Table of Contents

ABB ACS880-307LC Hardware Manual (106 pages)

Table of Contents

Introduction to the Manual

Operation Principle and Hardware Description

Electrical Installation

The Control Unit

Installation Checklist

Start-Up

Maintenance

Internal Cooling Circuit

Technical Data

Related Products

ABB Categories