User Manuals: ABB ACS580-07-0495A-4 Frequency Drive

User Manuals: ABB ACS580-07-0495A-4 Frequency Drive

Manuals and User Guides for ABB ACS580-07-0495A-4 Frequency Drive. We have 1 ABB ACS580-07-0495A-4 Frequency Drive manual available for free PDF download: Hardware Manual

ABB ACS580-07-0495A-4 Hardware Manual

ABB ACS580-07-0495A-4 Hardware Manual (174 pages)

ACS580-07 series 250 to 500 kW

Brand: ABB | Category: Controller | Size: 12 MB

Table of Contents

Table of Contents
9
1 Safety Instructions

17
2 Introduction to the Manual

25
3 Operation Principle and Hardware Description

29
4 Mechanical Installation

43
- Contents of this Chapter
  43
- Examining the Installation Site
  43
- Necessary Tools
  44
- Moving and Unpacking the Drive
  45
  - Unpacking the Transport Package
    46
  - Checking the Delivery
    46
  - Lifting the Cabinet
    47
  - Moving the Cabinet after Unpacking
    47
    
    Laying the Cabinet on Its Back
    47
    
    Moving on Rollers
    48
    
    Final Placement
    48
- Installing the IP54 Roof
  49
- Attaching the Cabinet to the Floor and Wall or Roof
  50
  - General Rules
    50
  - Attaching Methods
    51
    
    Alternative 1 - Clamping
    51
    
    Alternative 2 - Using the Holes Inside the Cabinet
    51
- Miscellaneous
  52
  - Cable Duct in the Floor below the Cabinet
    52
  - Arc Welding
    52
5 Guidelines for Planning the Electrical Installation

53
6 Electrical Installation

69
7 Control Unit

83
8 Installation Checklist

93
- Contents of this Chapter
  93
- Warnings
  93
- Checklist
  93
9 Start-Up

95
10 Fault Tracing

101
- Contents of this Chapter
  101
- Warning and Fault Messages
  101
11 Maintenance

103
- Contents of this Chapter
  103
- Maintenance Intervals
  103
- Cleaning the Interior of the Cabinet
  104
- Cleaning the Air Inlet (Door) Meshes (IP42 / UL Type 1 Filtered)
  105
- Replacing the Air Filters (IP54 / UL Type 12)
  106
  - Inlet (Door) Filters (IP54 / UL Type 12)
    106
  - Outlet (Roof) Filters (IP54 / UL Type 12)
    106
- Heatsink
  107
- Fans
  107
- Replacing the Drive Module
  112
- Capacitors
  119
  - Reforming the Capacitors
    119
- Control Panel
  119
  - Cleaning the Control Panel
    119
  - Replacing the Battery in the Assistant Control Panel
    120
12 Technical Data

121
- Contents of this Chapter
  121
- Ratings
  121
  - Definitions
    122
- Output Derating
  122
- Dimensions and Weights
  124
- Free Space Requirements
  124
- Losses, Cooling Data and Noise
  125
- Terminal and Lead-Through Data for the Power Cables
  125
  - Iec
    125
- Terminal Data for the Control Cables
  128
- Electrical Power Network Specification
  129
- Motor Connection Data
  129
- Control Unit Connection Data
  129
- Efficiency
  129
- Protection Classes
  129
- Ambient Conditions
  130
- Auxiliary Circuit Power Consumption
  131
- Materials
  131
- CE Marking
  132
- Applicable Standards
  132
  - Declaration of Conformity (Safe Torque Off)
    133
- Compliance with the en 61800-3:2004
  135
  - Definitions
    135
  - Category C3
    135
  - Category C4
    135
- Cyber Security Disclaimer
  136
- Disclaimer
  136
13 Dimension Drawings

137
14 Safe Torque off Function

141
- Contents of this Chapter
  141
- Description
  141
  - Compliance with the European Machinery Directive
    142
- Wiring
  142
- Operation Principle
  147
- Start-Up Including Acceptance Test
  147
  - Competence
    147
  - Acceptance Test Reports
    147
  - Acceptance Test Procedure
    147
- Use
  148
- Maintenance
  149
  - Competence
    149
- Fault Tracing
  149
- Safety Data (SIL, PL)
  150
  - Abbreviations
    151
15 Optional I/O Extension Modules

153
- Contents of this Chapter
  153
- CHDI-01 115/230 V Digital Input Extension Module
  153
  - Safety Instructions
    153
  - Hardware Description
    153
    
    Product Overview
    153
    
    Layout
    154
  - Mechanical Installation
    154
    
    Necessary Tools and Instructions
    154
    
    Unpacking and Checking the Delivery
    154
    
    Installing the Module
    154
  - Electrical Installation
    155
    
    Warnings
    155
    
    Necessary Tools and Instructions
    155
    
    Terminal Designations
    155
    
    General Cabling Instructions
    155
    
    Wiring
    155
  - Start-Up
    156
    
    Setting the Parameters
    156
  - Diagnostics
    156
    
    Faults and Warning Messages
    156
    
    Leds
    157
  - Technical Data
    157
    
    Dimension Drawing
    157
- CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)
  159
  - Safety Instructions
    159
  - Hardware Description
    159
    
    Product Overview
    159
    
    Layout
    160
  - Mechanical Installation
    160
    
    Necessary Tools and Instructions
    160
    
    Unpacking and Checking the Delivery
    160
    
    Installing the Module
    160
  - Electrical Installation
    161
    
    Warnings
    161
    
    Necessary Tools and Instructions
    161
    
    Terminal Designations
    161
    
    General Cabling Instructions
    161
    
    Wiring
    161
  - Start-Up
    163
    
    Setting the Parameters
    163
  - Diagnostics
    163
    
    Faults and Warning Messages
    163
    
    Leds
    164
  - Technical Data
    164
    
    Dimension Drawing
    164
- CMOD-02 Multifunction Extension Module (External 24 V AC/DC and Isolated PTC Interface)
  166
  - Safety Instructions
    166
  - Hardware Description
    166
    
    Product Overview
    166
    
    Layout
    167
  - Mechanical Installation
    167
    
    Necessary Tools and Instructions
    167
    
    Unpacking and Checking the Delivery
    167
    
    Installing the Module
    167
  - Electrical Installation
    168
    
    Warnings
    168
    
    Necessary Tools and Instructions
    168
    
    Terminal Designations
    168
    
    General Cabling Instructions
    168
    
    Wiring
    168
  - Start-Up
    169
    
    Setting the Parameters
    169
  - Diagnostics
    170
    
    Faults and Warning Messages
    170
    
    Leds
    170
  - Technical Data
    170
- CPTC-02 ATEX-Certified Thermistor Protection Module, (External 24 V AC/DC and Isolated PTC Interface)
  172
Further Information

173
- Product and Service Inquiries
  173
- Product Training
  173
- Providing Feedback on ABB Drives Manuals
  173
- Document Library on the Internet
  173

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