Table Of Contents - Yamaha Super Tenere XTZ750 Service Manual

Table of Contents

Index1
General Information2
Motorcycle Identification3
Frame Serial Number3
Engine Serial Number3
Important Information4
Preparation For Removal4
All Replacement Parts4
Gaskets, Oil Seals And O-Rings4
Lock Washers/Plates And Cotter Pins5
Bearings And Oil Seals5
Circlips5
Special Tools For Tune Up6
Special Tools For Engine Service7
Special Tools For Chassis Service9
Special Tools For Electrical Components10
Specifications12
General Specifications13
Maintenance Specifications17
Tightening Torque22
General Torque Specifications32
Definition Of Units32
Lubrication Point And Grade Of Lubricant33
Lubrication Diagram35
Coolant Diagram40
Cable Routing41
Periodic Inspection And Adjustment52
Periodic Maintenance/Lubrication Intervals54
Seat, Fuel Tank And Cover Removal56
Seat, Fuel Tank And Cover Installation57
Engine Valve Clearance Adjustment58
Intake63
Exhaust63
Timing Chain Adjustment67
Idle Speed Adjustment67
Throttle Cable Free Play Adjustment68
Spark Plug Inspection70
Ignition Timing Check71
Compression Pressure Measurement72
Engine Oil Level Inspection74
Engine Oil Replacement75
Clutch Adjustment77
Air Filter Cleaning78
Carburetor Joint Inspection79
Fuel Line Inspection80
Exhaust System Inspection80
Coolant Level Inspection81
Coolant Replacement82
Cooling System Inspection85
Chassis86
Front Brake Adjustment86
Rear Brake Adjustment87
Brake Fluid Level Inspection88
Brake Pad Inspection89
Brake Light Switch Adjustment89
Air Bleeding (Hydraulic Brake System)90
Change Pedal Adjustment91
Drive Chain Slack Adjustment91
Drive Chain Lubrication93
Steering Head Adjustment93
Front Fork Inspection95
Rear Shock Absorber Adjustment96
Tire Inspection97
Wheel Inspection99
Spokes Inspection And Tightening100
Cable Inspection And Lubrication100
Lever And Pedal Lubrication100
Sidestand Lubrication101
Rear Suspension Lubrication101
Electrical102
Battery Inspection102
Fuse Inspection105
Headlight Beam Adjustment106
Headlight Beam Variation106
Headlight Bulb Replacement107
Engine Overhaul108
Engine Removal110
Side Covers, Seat, Cowlings And Fuel Tank110
Engine Oil And Coolant110
Battery Leads110
Engine Guard111
Exhaust Pipes And Muffler111
Oil Tank111
Air Filter And Carburetor112
Radiator113
Cables And Leads113
Drive Chain115
Engine Disassembly118
Pipes And Hoses118
Cylinder Head, Cylinder And Pistons119
Rotor And Starter Drives122
Clutch124
Oil Pan, Oil Filter And Oil Strainer127
Oil Pumps And Timing Chain128
Balancer Weights129
Water Pump131
Crankcase (Lower)132
Transmission And Shifter133
Crankshaft134
Valves And Camshafts135
Connecting Rods136
Inspection And Repair Cylinder Head137
Valve Seat Inspection And Repair138
Valve And Valve Guide Inspection And Repair141
Valve Spring Inspection And Repair142
Camshaft Inspection And Repair143
Valve Lifter Inspection And Repair145
Timing Chain, Sprocket And Chain Guide Inspection And Repair145
Cylinder And Piston Inspection And Repair145
Piston Ring Inspection And Repair147
Piston Pin Inspection And Repair148
Crankshaft And Connecting Rod Inspection And Repair149
Electric Starter Drive Inspection And Repair210
Primary Drive Inspection And Repair211
Clutch Inspection And Repair211
Transmission And Shifter Inspection And Repair213
Oil Pump And Strainer Inspection And Repair215
Oil Delivery Pipes Inspection And Repair215
Crankcase Inspection And Repair216
Bearing And Oil Seal Inspection And Repair216
Circlip And Washer Inspection And Repair216
Engine Assembly And Adjustment217
Crankshaft, Piston And Balancer222
Camshaft, Valve And Timing Chain223
Transmission226
Cooling System253
Radiator Removal254
Radiator Inspection254
Radiator Assembly255
Water Pump Disassembly257
Water Pump Inspection258
Water Pump Assembly258
Thermostat Removal259
Thermostat Inspection259
Thermostat Assembly260
Carburetion261
Carburetor262
Section View263
Carburetor Removal265
Carburetor Disassembly266
Carburetor Inspection268
Carburetor Assembly270
Carburetor Installation273
Fuel Level Adjustment273
Fuel Pump Operation Inspection274
Fuel Pump Inspection275
Fuel Pump Assembly275
Front Wheel278
Front Wheel Removal279
Front Wheel Inspection280
Front Wheel Installation282
Static Wheel Balance Adjustment283
Rear Wheel285
Rear Wheel Removal286
Rear Wheel Inspection286
Rear Wheel Installation287
Front And Rear Brake289
Brake Pad Replacement291
Caliper Disassembly295
Master Cylinder Disassembly297
Front And Rear Brake Inspection And Repair298
Air Bleeding306
Front Fork307
Front Fork Removal308
Front Fork Disassembly309
Front Fork Assembly312
Front Fork Installation315
Steering Head And Handlebar317
Steering Head And Handlebar Removal318
Steering Head And Handlebar Inspection321
Rear Shock Absorber And Swingarm327
Rear Shock Absorber And Swingarm Handling Notes329
Rear Shock Absorber And Swingarm Notes On Disposal329
Rear Shock Absorber Removal330
Swingarm Removal330
Rear Shock Absorber And Swingarm Inspection333
Side Clearance Adjustment335
Rear Shock Absorber Installation337
Swingarm Installation337
Drive Chain And Sprockets341
Drive Chain And Sprockets Removal342
Drive Chain And Sprockets Inspection343
Drive Chain And Sprockets Installation345
Xtz750 Circuit Diagram348
Electrical Components350
Checking Of Switches352
Switch Connection As Shown In Manual352
Checking Switch For Terminal Connection352
Checking Of Bulbs355
Kinds Of Bulbs355
Checking Bulb Condition355
Ignition System Circuit Diagram358
Ignition System Troubleshooting360
Electrical Starting System Circuit Diagram368
Starting Circut Operation370
Electrical Starting System Troubleshooting371
Starter Motor Does Not Operate371
Starter Motor376
Starter Motor Removal377
Starter Motor Disassembly377
Starter Motor Inspection And Repair378
Starter Motor Assembly379
Starter Motor Installation380
Charging System Circuit Diagram382
Charging System Troubleshooting384
The Battery Is Not Charged384
Lighting System Circuit Diagram388
Lighting System Troubleshooting390
Signal System Circuit Diagram393
Signal System Troubleshooting395
Signal System Check398
Cooling System Circuit Diagram406
Cooling System Troubleshooting408
Fan Motor Does Not Move408
When Engine Is Hot, Temperature Gauge Does Not Move412
Troubleshooting415
Starting Failure/Hard Starting416
Poor Idle Speed Performance418
Poor Medium And High Speed Performance418
Faulty Gear Shifting419
Clutch Slipping/Dragging419
Overheating Or Over-Cooling420
Faulty Brake421
Front Fork Oil Leakage And Front Fork Malfunction421
Instable Handling422
Faulty Signal And Lighting System423
Xtz750 Wiring Diagram425