MULTIQUIP JH55C Operation And Parts Manual
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MULTIQUIP JH55C Operation And Parts Manual

Walk-behind trowel honda gx160ut2qx2 gasoline engine
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OPERATION AND PARTS MANUAL
MODEL JH55C
WALK-BEHIND TROWEL
(HONDA GX160UT2QX2 GASOLINE ENGINE)
Revision #2 (9/4/15)
Original Version
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 30223

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  • Page 1 OPERATION AND PARTS MANUAL MODEL JH55C WALK-BEHIND TROWEL (HONDA GX160UT2QX2 GASOLINE ENGINE) Revision #2 (9/4/15) Original Version To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. P/N 30223...

  • Page 2: Fuel And Chemical Exposure Warnings

    PAGE 2 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 3: Silicosis/Respiratory Warnings

    NIOSH/MSHA for the materials being used. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 3...

  • Page 4: Table Of Contents

    Stabilizer Ring Assembly ........60-61 Gearbox Assembly ........... 62-63 Engine And Clutch Assembly ......64-65 Spider Assembly ..........66-67 Blades And Pan Assembly ....... 68-69 PAGE 4 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 5: Parts Ordering Procedures

    All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 5...

  • Page 6: Training Checklist

    Startup of machine, engine choke. Maintaining a hover. Maneuvering. Pitching. Concrete fi nishing techniques. Shutdown of machine. Lifting of machine (lifting bale). Machine transport and storage. PAGE 6 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 7: Daily Pre-Operation Checklist

    Daily Pre-Operation Checklist       Engine oil level Gearbox oil level Condition of blades Blade pitch operation Safety stop switch operation JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 7...

  • Page 8: Safety Information

    This machine to be operated by qualified personnel. Ask for training as needed. WARNING Guard Hazard NEVER operate this equipment with guards removed. Keep hands clear. PAGE 8 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 9 „ No one other than the operator is to be in the working area when the equipment is in operation. „ DO NOT use the equipment for any purpose other than its intended purposes or applications. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 9...
  • Page 10 „ NEVER place your feet or hands inside the guard rings muffler or cylinder. Allow these parts to cool while starting or operating this equipment. before servicing equipment. PAGE 10 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 11 „ ALWAYS tie down equipment during transport by comes into contact with hot engine parts or sparks from securing the equipment with rope. the ignition system. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 11...
  • Page 12 Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes energy cost savings. PAGE 12 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 13: Trowel Specifications/Dimensions

    Gear Box Oil Capacity – oz (ml.) 828 (28) Shipping Weight – lbs. (kg) D–Width – in (mm.) 70.5 (1,789.4) Standard 164 (74.3) Quick Pitch™ 164 (74.3) Number of Blades JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 13...

  • Page 14: Engine Specifications

    312 X 362 X 335 mm Dimensions (L x W x H) (12.3 x 14.3 X 13.2 in.) Dry Net Weight 15 Kg. (33.1 lbs.) PAGE 14 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 15: General Information

    V-belt pulley drive system. The pulley engages using a centrifugal clutch. See parts section of this manual for a breakdown of the drive system. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 15...

  • Page 16: Trowel Components

    6. Vibratory Handle Bar — Installed rubber shock in the desired position. Tightewn the star wheen (turn mounts/isolators reduces vibration when the trowel clockwise) to lock handlebar. is operating. PAGE 16 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 17 14. Gearbox — Helical worm gear drive gearbox. Provides rotation of blades via engine interface. ALWAYS check gearbox oil level (sight glass) prior to each use. Fill with recommended type gearbox oil. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 17...

  • Page 18: Engine Components

    OFF position stops engine operation. 5. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture. PAGE 18 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 19: Assembly And Installation

    Figure 7 and move the handlebar to the desired position. T-HANDLE BAR Figure 5. Trowel Folded and Operational Positions HEIGHT ADJUSTMENT STAR WHEEL Figure 7. Handlebar Adjustment JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 19...
  • Page 20 The Quick Pitch™ T-handle is under spring tension and can snap in the direction of force (toward user) if not firmly grasped which may cause bodily injury. PAGE 20 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 21 (Figure 13) approximately 1/2". To secure throttle wire, tighten the cable retaining screw. 3. Check that the clutch cable is fed along the tube and secured with zip ties. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 21...
  • Page 22 CABLE ANCHOR ANCHOR CABLE CLUTCH SLOT CABLE Figure 16. Clutch Cable Routing THREADED END CLUTCH CABLE EXPOSED CABLE Figure 19. Inserting Clutch Cable Into Cable Anchor PAGE 22 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 23: Before Starting

    Figure 21. Attaching Clutch Cable To Cable Support Bracket 11. Using two 1/2" wrenches tighten the inner and outer nut against the clutch cable support bracket. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 23...

  • Page 24: Inspection

    Refer to the maintenance section of this manual for blade pitch adjustment procedure. Replace any worn blades. PAGE 24 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 25: Operation

    NOTICE The trowel is heavy and awkward to move around. Use proper heavy lifting procedures and DO NOT lift the trowel by the guard rings. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 25...
  • Page 26 3. Push the throttle lever (Figure 28) in the "idle" position . not started repeat steps 1 through 5. IDLE THROTTLE LEVER Figure 28. Throttle (Idle Position) Figure 31. Choke Lever Closed PAGE 26 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 27 American Concrete Institute, Detroit, Michigan. Read the “Training” section of this manual for more information. BLADES PITCHED UPWARDS FLAT Figure 35. Blade Pitch T-Handle JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 27...
  • Page 28 NEVER place your feet or hands inside the guard rings ALWAYS keep clear of rotating or moving parts while operating this equipment. while starting or operating this equipment. PAGE 28 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 29 Figure 37. Throttle Lever (Idle) 2. After the engine cools, turn the engine start/stop switch to the “OFF” position (Figure 38). Figure 38. Engine ON/OFF Switch (OFF Position) JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 29...

  • Page 30: Options

    For optimum panning performance blade speed must be changed. Use Low Speed Kit. Reference Engine and Clutch Assembly in parts section of this manual. Figure 41. Finish Blade PAGE 30 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 31 JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 31...

  • Page 32: Maintenance

    Trowel Arms Remove/Clean Thrust Collar/Bushing Remove/Clean Blade Arms Adjust Arm Bushing Remove/Replace Wear Ring Remove/Replace Thrust Collar Bearing Remove/Replace Pitch Control Cable Check Clutch Remove/Clean PAGE 32 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 33: Troubleshooting

    AFTER steam cleaning. ENGINE CHECK Check daily for any oil and/or fuel leakage, thread nut and bolt tightness, and overall cleanliness. Figure 46. Engine Air Cleaner JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 33...
  • Page 34 .028 - .031 IN. (0.7- 0.8 MM.) 4. Reinstall drain bolt with sealing washer and tighten securely. Figure 48. Spark Plug Gap Figure 47. Draining Engine Oil PAGE 34 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 35 5. If the spark arrester is damaged and has breaks or holes, replace with a new one. 6. Reinstall the spark arrester and muffler protector in reverse order of disassembly. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 35...
  • Page 36 “DISHED” EFFECT ON FINISHED CONCRETE 1. Place the trowel on a flat, level area free of dirt and Figure 54. Incorrect Spider Plate Alignment debris. PAGE 36 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 37 4. Install the new blades, maintaining the proper blade orientation for direction of rotation. Figure 55. Spider Removal 5. Reinstall the bolts and lock washers. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 37...
  • Page 38 BOLT HOLE HOLE FLAT OF HEXAGONAL SHAFT (TOP OF ARM) TROWEL ARM ROUND SHAFT SECTION TROWEL ARM HEXAGONAL (HEX) SHAFT SECTION Figure 58. Trowel Arm PAGE 38 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 39 6. Loosen the locking nut on the trowel arm lever, then main shaft. turn the trowel arm adjusting bolt until it barely touches (.010") the fixture adjusting bolt. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 39...
  • Page 40 Z-Clips and the tie-downs are secured completely over the edges of the blade bar before the machine is put back into operation. PAGE 40 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 41: Troubleshooting

    Fuel fi lter/lines clogged? Replace fuel fi lter. Fuel tank cap breather hole clogged? Clean or replace fuel tank cap. Air in fuel line? Bleed fuel line. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 41...
  • Page 42 Will not start, no power with ON/OFF switch in "ON" position. Centrifugal stop switch not activated ON? Turn on centrifugal stop switch. Centrifugal stop switch/wiring defective? Replace centrifugal stop switch. Check wiring. PAGE 42 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 43 O.D., replace the thrust collar. Check the thrust bearing to see that it is spinning Thrust bearing worn? freely. Replace if necessary. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 43...
  • Page 44 Check and replace ON/OFF switch if Trowel blades do not rotate. Defective ON/OFF switch? necessary. Check and replace centrifugal ON/OFF Defective centrifugal ON/OFF switch? switch if necessary. PAGE 44 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 45: Wiring Diagram

    SPLICE TAP CONNECTOR SPARK OIL LEVEL ENGINE OIL ALERT IGNITION UNIT PLUG SWITCH STOP UNIT COIL SWITCH TRANSISTORIZED OIL LEVEL IGNITION UNIT INDICATOR CHASSIS GND. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 45...

  • Page 46: Explanation Of Code In Remarks Column

    “Remarks” Column. assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 46 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)

  • Page 47: Suggested Spare Parts

    2....20111 ....OIL, MOBIL SYNTHETIC 22OZ.. NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 47...

  • Page 48: Nameplates And Decals

    18910 Wilmington Ave Carson, CA 90746 SERIAL NO. MODEL MFG. DATE kg/lb kW/hp DESIGNED AND ASSEMBLED IN USA PRELOAD TRIM INDICATOR 36” 48” FINISH COMBO FINISH COMBO PAGE 48 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 49 DECAL KIT ................1 ... INCLUDES ITEMS W/# 12405 DECAL: WHITEMAN QUICK PITCH 22070 DECAL: MQ WHITEMAN POWER TROWEL, ROUND. 23704 ISO DECAL: GUARD WARNING 2.00” DIA. 1735 DECAL: PRELOAD TRIM INDICATOR JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 49...

  • Page 50: Standard Handle Assembly

    STANDARD HANDLE ASSY. BLUE LOCTITE NOTES: USE LOCTITE BLUE# 246 W/ ALL SCREWS. PART OF ITEM# 47 ASSEMBLY. PAGE 50 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 51 KIT, HANDLE INSTALLATION ..........1 ... INCLUDES ITEMS W/ 30230 CABLE, INSTACLUTCH SXHC MAIN HANDLE ASSY............... 1 ... INCLUDES ITEMS W/# CONTACT UNIT SALES JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 51...
  • Page 52 STANDARD HANDLE ASSY. BLUE LOCTITE NOTES: USE LOCTITE BLUE# 246 W/ ALL SCREWS. PART OF ITEM# 47 ASSEMBLY. PAGE 52 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 53 VIBE CHASSIS ASSY........1....INCLUDES ITEMS W/❖ 60097 LOCTITE, BLUE #246 49#♦ 21746 SPRING, PRIMARY THROTTLE RETURN 50#♦ 1493 SCREW, HHC 3/8-16 X 3-1/4" 51#♦ 10136 WASHER, 3/8" FLAT JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 53...

  • Page 54: Quick Pitch Handle Assembly

    QUICK PITCH HANDLE ASSY. NOTES: PART OF ITEM# 13 ASSEMBLY. PAGE 54 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 55 BLOCK, SUPPORT 42#$ 1706 SPRING, COMPRESSION 43#$ 1724 GRIP, HANDLE 44#$ 1729 PIN, ROLL 3/16 X 1-1/4" 46#$ 20437 PIN, Q.P. LATCH 47#$ 1746 TRIGGER, Q.P. JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 55...
  • Page 56 QUICK PITCH HANDLE ASSY. NOTES: PART OF ITEM# 13 ASSEMBLY. PAGE 56 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 57 61#♦ 1493 SCREW, HHC 3/8-16 X 3-1/4" 62#♦ 10136 WASHER, 3/8" FLAT 20293 LINKAGE, Q.P. CONTROL .........1....INCLUDES ITEMS W/❖ 64#@ 1665 SCREW, HHC 3/8-16 X 2" JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 57...

  • Page 58: Guard Ring And Engine Mounting Assembly

    LOCTITE BLUE LOCTITE NOTES: USE LOCTITE BLUE# 246 W/ ALL SCREWS. TORQUE TO 6.25 FT.-LBS. (8.5 N m) TORQUE TO 23 FT.-LBS. (31 N m) PAGE 58 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 59 SCREW, HHC 1/4-20 X 1-3/4" 21893 SCREW, FAST LEAD 21986 WASHER, FAST LEAD-STAINLESS 21894 CLIP, FAST LEAD 21922 CLAMP, 0.625"ID PIPE 10024 NUT, NYLOC 1/4-20 60097 BLUE LOCTITE, #246 JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 59...

  • Page 60: Stabilizer Ring Assembly

    STABILIZER RING ASSY. NOTES: TORQUE TO 17 FT.-LBS. (23 N m) PAGE 60 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 61 1237 SCREW, SHC 5/16-18 X 7/8, NYL PATCH, NP 1723 ROD END, 5/16 DIA X 5/16-24 MALE END RH 0300 B WASHER, FLAT SAE 5/16 JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 61...

  • Page 62: Gearbox Assembly

    ITEMS 1,4, 25, AND 29 PLUS GASKETS. BEARING KIT INCLUDES ITEMS 6,7,18 AND 19. GEARBOX ASSEMBLY ITEM 30, INCLUDES ITEMS WITHIN DASHED LINE EXCEPT ITEMS 12,13 AND 31. PAGE 62 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 63 SPACER, 0.5" X 0.402" X .25"L UNTREATED 2 20802 RING, SNAP 1150 YOKE ARM 20801 PIN, YOKE 60091 LOCTITE, BLUE #242 60096 LOCTITE, WHITE #572 JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 63...

  • Page 64: Engine And Clutch Assembly

    TORQUE TO 8 FT.-LBS. (10.8 N m) TORQUE TO 14.5 FT.-LBS. (19.6 N m) TORQUE TO 32.75 FT.-LBS. (44.4 N m) TORQUE TO 13 FT.-LBS. (17.632 N m) PAGE 64 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 65 SCREW, FHSC 5/16-24 X 2-1/2" 30244 BRACKET, 1" SHAFT 30284 SPACER, CLUTCH, 3/4" SHAFT 32448 SCREW, BHC, 5/16-18 X 1/2" 22587 LOW SPEED KIT ..............1 ... INCLUDES ITEMS JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 65...

  • Page 66: Spider Assembly

    INCLUDED WITH ITEM 19 OR CAN BE ORDERED SEPARATELY (P/N 1471) TORQUE TO 23 FT.-LBS (31 N m) TORQUE TO 17 FT.-LBS (23 N m) PAGE 66 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 67 1477 BLUE LOCTITE, #242 BLADE ASSY ................4 ... CONTACT MQ UNIT SALES DEPT 23647 KIT, BOLT .................. 1 ... INCLUDES ITEMS 1434 PLUG, BLADE JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 67...

  • Page 68: Blades And Pan Assembly

    BLADES AND PAN ASSY. PAGE 68 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 69 SNAP PIN FOR QC BLADES ......8....CONTACT UNIT SALES DEPT./ ACC. ITEM 1434 PLUG, BLADE (FINISH BLADE ONLY) 0202 SCREW, HHC 5/16-18 X 1" ZINC 0201 LUG, GUARD RING JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 69...

  • Page 70: Recoil Starter Assembly

    HONDA GX160 — RECOIL STARTER ASSY. PAGE 70 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 71 28442ZH8003 SPRING, RECOIL STARTER 28443ZH8801 SPRING, RETURN 28462ZH8003 ROPE, RECOIL STARTER 90003ZH8801 SCREW, SETTING 90008ZE2003 BOLT, FLANGE, 6X10 28461Z4M305 KNOB, RECOIL STARTER 28463Z4M003 KNOB, REINFORCEMENT JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 71...

  • Page 72: Fan Cover Assembly

    HONDA GX160 — FAN COVER ASSY. PAGE 72 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 73 SHROUD COMP. 34150ZH7013 ALERT UNIT, OIL 35120Z0T851 SWITCH ASSY., ENGINE STOP 90013883000 BOLT, FLANGE 6X12 90022888010 BOLT, FLANGE 6X20 90601ZH7013 CLIP, HARNESS 957010600800 BOLT, FLANGE 6X8 JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 73...

  • Page 74: Carburetor Assembly

    HONDA GX160 — CARBURETOR ASSY. NOTICE Gasket Set, item 1 included with items 7, 8, 13, 23 and 30. PAGE 74 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 75 JET, MAIN, #62 99101ZH70650 JET, MAIN, #65 ..........1....REPLACES P/N 99101ZH80650 99101ZK70680 JET, MAIN, #68 ..........1....REPLACES P/N 99101ZH80680 99204ZE00350 JET SET, PILOT, #35 16959Z5T901 FILTER, CUP JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 75...

  • Page 76: Air Cleaner Assembly

    HONDA GX160 — AIR CLEANER ASSY. PAGE 76 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 77 17410Z4M000 ELBOW COMP., AIR CLEANER ......1....INCLUDES ITEMS W/% 90325044000 NUT, TOOL BOX SETTING 9405006000 NUT, FLANGE 6MM 957010602000 BOLT, FLANGE 6X20 90300Z1V000 NUT, AIR CLEANER JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 77...

  • Page 78: Muffler Assembly

    HONDA GX160 — MUFFLER ASSY. PAGE 78 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 79 PROTECTOR COMP., MUFFLER (STD.) 18355ZE1000 ARRESTER, SPARK 18381Z0T801 GASKET, MUFFLER 90050ZE1000 SCREW, TAPPING 5X8 90055ZE1000 SCREW, TAPPING 4X6 020108060 NUT, HEX. 8MM ..........2....REPLACES P/N 94001080000S JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 79...

  • Page 80: Fuel Tank Assembly

    HONDA GX160 — FUEL TANK ASSY. PAGE 80 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 81 9405006000 NUT, FLANGE 6MM 91424Z4M003 TUBE, FUEL 4.5X145 950024080008 CLAMP, TUBE 17620Z4H030 CAP COMP., FUEL FILL. (CHROME PLATED) .1....INCLUDES ITEMS W/# S/N 1127587 AND ABOVE JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 81...

  • Page 82: Flywheel Assembly

    HONDA GX160 — FLYWHEEL ASSY. PAGE 82 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 83 HONDA GX160 — FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 13331357000 KEY, SPECIAL WOODRUFF 25X18 19511ZE1000 FAN, COOLING 28451ZH8801 PULLEY, STARTER 31110Z4M000 FLYWHEEL COMP. 90201Z0T800 NUT, SPECIAL 14MM JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 83...

  • Page 84: Cylinder Head Assembly

    HONDA GX160 — CYLINDER HEAD ASSY. PAGE 84 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 85 TUBE, BREATHER 90013883000 BOLT, FLANGE, 6X12 90043ZE1020 BOLT, STUD 6X112 90047ZE1000 BOLT, STUD 8X32 9430110160 DOWEL PIN 10X16 957010806000 BOLT, FLANGE 8X60 9807955876 PLUG, SPARK (BPR5ES) JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 85...

  • Page 86: Ignition Coil Assembly

    HONDA GX160 — IGNITION COIL ASSY. PAGE 86 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 87 PART NAME QTY. REMARKS 30500Z0T802 COIL ASSY., IGNITION 30700Z0T811 CAP ASSY., NOISE SUPPRESSOR 36101ZE1010 CORD, STOP SWITCH (370MM) 957010602500 BOLT, FLANGE 6X25 .........2....REPLACES P/N 90121952000 JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 87...

  • Page 88: Control Assembly

    HONDA GX160 — CONTROL ASSY. PAGE 88 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 89 BOLT, FLANGE, 6X12 90015ZE5010 BOLT, GOVERNOR ARM 90114SA0000 NUT, SELF LOCK 6MM 0202005T125 SCREW, PAN 5X16 ...........1....REPLACES P/N 93500050160A 93500050250H SCREW, PAN 5X25 9405006000 NUT, FLANGE 6MM JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 89...

  • Page 90: Cylinder Barrel Assembly

    HONDA GX160 — CYLINDER BARREL ASSY. PAGE 90 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 91 WASHER, FLAT 6MM ........1....REPLACES P/N 9410106800 9425108000 PIN, LOCK 8MM 957010601200 BOLT, FLANGE 6X12 35480Z0T003 SWITCH ASSY., OIL LEVEL 58176 WASHER, FLAT 6MM ........1....REPLACES P/N 9410106800 JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 91...

  • Page 92: Crankcase Cover Assembly

    HONDA GX160 — CRANKCASE COVER ASSY. PAGE 92 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 93 PACKING, OIL FILLER CAP 91201Z0T801 OIL SEAL, 25X41X6 9430108140 DOWEL PIN, 8X14 957010803200 BOLT, FLANGE 8X32 961006205010 BEARING, RADIAL BALL ........1....REPLACES P/N 961006205000 15625Z0T800 PACKING, OIL FILLER CAP JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 93...

  • Page 94: Crankshaft Assembly

    HONDA GX160 — CRANKSHAFT ASSY. PAGE 94 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 95 HONDA GX160 — CRANKSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 13310Z4M800 CRANKSHAFT COMP. 90745ZE1600 KEY, 4.78X4.78X38 91001ZF1003 BEARING, RADIAL BALL .........1....REPLACES P/N 91001ZF1004 JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 95...

  • Page 96: Piston Assembly

    HONDA GX160 — PISTON ASSY. PAGE 96 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 97 RING SET, PISTON (STD.) 13101Z4M800 PISTON (STD.) 13111Z4M000 PIN, PISTON 13200Z4M000 ROD ASSY., CONNECTING ......1....INCLUDES ITEMS W/# 90001Z4M000 BOLT, CONNECTING ROD 6X34.5 90551ZE1000 CLIP, PISTON PIN 18MM JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 97...

  • Page 98: Camshaft Assembly

    HONDA GX160 — CAMSHAFT ASSY. PAGE 98 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 99 SPRING, VALVE 14771ZE1000 RETAINER, IN. VALVE SPRING 14771ZE1000 RETAINER, IN. VALVE SPRING 14791Z4M000 PLATE, PUSH ROD GUIDE 90012ZE0010 BOLT, PIVOT 8MM 90206ZE1000 NUT, PIVOT ADJUSTING JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 99...

  • Page 100: Label Assembly

    HONDA GX160 — LABEL ASSY. PAGE 100 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 101 MARK, THROTTLE INDICATION 87528Z4M000 MARK, CHOKE 87539Z4M800 MARK, CAUTION (PICTOGRAPH) 87539Z4M000 MARK, EX. CAUTION (ENGLISH) 87519Z4H000 MARK, OPER. CAUTION (PICTOGRAPH) 87516Z4H010 MARK, OPERATOR CAUTION (ENGLISH) JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 101...

  • Page 102: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. PAGE 102 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
  • Page 103 NOTES JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 103...
  • Page 104 © COPYRIGHT 2015, MULTIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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