Martin 400BWBA Installation And Operating Instructions Manual

36" and 42" wood burning fireplaces

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36" and 42"

WOOD BURNING FIREPLACES

INSTALLATION AND OPERATING INSTRUCTIONS

Glass Doors, Fan Assembly, and Outside Combustion Air Kit Available
MODELS:
400BWBA 400BWBIA 400BWBCA 400BWBCIA
500BWBA 500BWBIA
500BWBCA 500BWBCIA
400BWBA and
400BWBCA and
500BWBA Series
500BWBCA Series
Radiant Type
Circulating Type
®
These fireplaces are U. L.
listed for use with "S" Series chimney system components.
Only Unvented Gas Log Sets which have been found to comply with the Standard For Unvented Room
Heaters ANSI Z21.11.2, are to be installed in this fireplace. A hood must be installed when mantle is
installed at 12" from fireplace opening.
READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS

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Summary of Contents for Martin 400BWBA

  • Page 1: Wood Burning Fireplaces

    36" and 42" WOOD BURNING FIREPLACES INSTALLATION AND OPERATING INSTRUCTIONS Glass Doors, Fan Assembly, and Outside Combustion Air Kit Available MODELS: 400BWBA 400BWBIA 400BWBCA 400BWBCIA 500BWBA 500BWBIA 500BWBCA 500BWBCIA 400BWBA and 400BWBCA and 500BWBA Series 500BWBCA Series Radiant Type Circulating Type ®...
  • Page 2: Table Of Contents

    CONTENTS You have chosen the finest wood burning fireplace available. Your fireplace has been designed for years of heating and viewing enjoyment. Please take time to read this entire manual before installing or operating your fireplace. Listing and Code Approval ... 2 Important Safety Information ...
  • Page 3: Important Safety Information

    INSTALLER Please leave these instructions with the owner. • Read these instructions entirely before beginning any part of the installation. Save these instructions for any future repairs. • Use these instructions as a guide during the installation of the fireplace. •...
  • Page 4: Operation Guidelines

    OPERATION GUIDELINES HOW YOUR FIREPLACE SHOULD BE USED This fireplace is intended for supplemental heating only and is not intended for use as a primary heating system. This fireplace is designed to sit directly on a combustible floor. The fireplace must be installed with clearances to com- bustible building materials as specified by this manual.
  • Page 5: Flue Damper

    FLUE DAMPER The fireplace also is equipped with a flue damper which must be open when the fireplace is in use. The flue damper control lever is located inside the fireplace. The counterweighted damper is operated by simply unlocking up to open or pulling and locking down to close the damper.
  • Page 6: Product Features

    PRODUCT FEATURES PRODUCT SPECIFICATIONS • This fireplace is designed to burn solid wood fuel (wood), UL-classified processed solid fuel fire logs, or a certified decorative gas appliance may be installed in the fireplace as described later by this instruction manual. •...
  • Page 7: Fireplace Location

    Plan for the installation of your fireplace. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.
  • Page 8: Fireplace Dimensions

    FIREPLACE DIMENSIONS Outside Connector Center Line " TOP VIEW 400BWBA 400BWBIA " 500BWBA 500BWBIA " Framing Dimension FRONT VIEW " Framing Dimension " " " or " Drywall Spacers " Framing Dimension 400BWBCA 400BWBCIA " 500BWBCA 500BWBCIA Figure 3 - Fireplace Dimensions "...
  • Page 9: Installation Preparation

    LOCATING CHIMNEY • Survey the planned location for the fireplace for overhead plumbing or electrical wires, etc. This could make installation harder. It could also be a hazard for persons installing or cleaning the chimney. • Do not install where the chimney cap will be near abrupt changes in the roof shape, nearby wall or embankments, under or near trees or above the roof of a single story wing of a two story building.
  • Page 10 INSTALLATION PREPARATION LOCATING CHIMNEY (CONTINUED) • If the fireplace is to be installed on an outside wall, the surrounding walls (chase) must be constructed and insulated. See Figure 5. If you do not insulate the fireplace from outside temperatures, heat loss through and around the fireplace will occur.
  • Page 11: Floor Protection

    INSTALLING FIREPLACE ON COMBUSTIBLE FLOOR If fireplace is installed on a combustible floor, protect the floor area either side of the fireplace opening and in the front with an insulating non-combustible hearth extension. (16" [400 unit] or 20" [500 unit] minimum in front of fireplace and 8"...
  • Page 12 FLOOR PROTECTION INSTALLING FIREPLACE ON COMBUSTIBLE FLOOR This hearth extension must be either 6" (minimum) thick stone or brick; a H1652 (400 units) or H2066 (500 units) Hearth Extension Kit; or a locally constructed hearth that has a “K” factor less than .43 and at least ½" thick. For other non-com- bustibles, the total thickness minimum is 1.16 times its thermal conductivity (K).
  • Page 13: Fireplace Installation

    Unpack and check the fireplace and chimney for damage. If any items are been damaged or missing, contact your Martin Hearth and Heating dealer. Do not substitute parts. Use only parts listed for use with Martin Hearth and Heating Models 400BWBA, 400BWBIA, 400BWBCA, 400BWBCIA.
  • Page 14 FIREPLACE INSTALLATION CLEARANCES CONTINUED Round Chimney Cap Model SC Roof Flashing Model 612 Firestop - Model SF (Requires 15"x15" Opening) 2" min. Air Space to Combustibles Chimney (2" min. Air Space) to Combustibles — Pipe 18" Pipe Pipe Pipe Top Spacer Flexible Duct Type FP-4-U Combustion...
  • Page 15: Chimney Installation

    INSTALLING CHIMNEY SAFETY INFORMATION You must properly install the chimney to assure safe and satisfactory performance of the fireplace. This is an important part of the installation. Review the Chimney Installation Section thoroughly. For your safety, some of the important things to remember in regard to chimneys are listed below: •...
  • Page 16 CHIMNEY INSTALLATION INSTALLING CHIMNEY SAFETY INFORMATION Flue Outlet Height SC Chimney Cap Storm Collar 3' Min. and 2' Above Flashing (612 or 1212) 13' Min. Figure 14 - Proper Chimney Height Table 1 Minimum Required Roof Opening Minimum Framed Opening Roof Pitch “S”...
  • Page 17: Locating Center Line

    LOCATING CENTER LINE You will need to lay out, cut and frame openings through all ceilings and the roof at the point where the chimney will pass through. Place fireplace in planned position for installation. Unless the chimney is to be offset, the point where the center line of the chimney will pass through the ceiling and roof can be determined with a plumb line.
  • Page 18: Installing "S" Series Chimney Spacers

    CHIIMNEY INSTALLATION INSTALLING “S” SERIES CHIMNEY SPACERS To install the “S” series chimney sections, insert the male end of the flue (the smallest diameter pipe) into the flue outlet of the fireplace. Press down until the snap locks engage. Continue to add chimney sections on top of each other until chimney is at least 6"...
  • Page 19: Installing Chimney Supports

    INSTALLING CHIMNEY SUPPORTS Note: For a total fireplace installation of more that 30' feet, you must use chimney support model SCS at or below 30' to support the weight of additional chimney pipe. To install the chimney support, place the crimped end of the flue and outlet air duct portions into the last section of chimney pipe.
  • Page 20 CHIIMNEY INSTALLATION Center Line Storm Collar Flashing Roof Support Straps Figure 22 - Installing Chimney with Total Height of Fireplace and Chimney 13' or More Note: Four (4) elbows may be used when total installation height is more than 20'. Four (4) is the maximum number of elbows allowed.
  • Page 21: Offset Installation Sequence

    OFFSET INSTALLATION SEQUENCE Determine the location and amount of offset required. Select the combinations of chimney sections and elbows required from the Chimney Height and Offset Charts. CHIMNEY HEIGHT CHART (FROM TOP OF UNIT OR FINISHED HEARTH) Height Intermediate Sections (Inches) 12"...
  • Page 22: Chimney Cap Installation

    CHIIMNEY INSTALLATION OFFSET INSTALLATION SEQUENCE 1. Install the first SE30 elbow by placing the extended flue into the mating part of the fireplace or chimney section. Push down until the outside of inlet air duct of the elbow overlaps. Snap lock the elbow into the fireplace or chimney section.
  • Page 23 CHIMNEY CAP INSTALLATION Be careful to avoid electrical shock hazard when contacting wires to the metal chimney components. 1. Extend the regular chimney sections until the top of the chimney is 4" below the total flue height desired. Do not snap the last section of inlet air duct or largest diameter pipe in place until Step 3 is completed.
  • Page 24: Chimney Chase Installation

    CHIIMNEY INSTALLATION CHIMNEY CAP CHASE INSTALLATION The preinstalled chimney sections must be no more than 10" below the top of the chase. Plan the installation so that either a 2' or 3' chimney section will be used for the top section. This is necessary to completely install inlet air telescope and chimney cap into the top section.
  • Page 25: Outside Combustion Air Precautions And Recommendations

    OUTSIDE COMBUSTION AIR PRECAUTIONS AND RECOMMENDATIONS COMBUSTION AIR 1. Locate combustion air assembly at an exterior location which is not likely to be accidentally blocked in any manner. Locate assembly above the snow line to prevent blockage by snow accumulation. 2.
  • Page 26 OUTSIDE COMBUSTION AIR PRECAUTIONS AND RECOMMENDATIONS COMBUSTION AIR (CONTINUED) Second Floor Firestop Spacer Duct Extended to Miss Joist To Outside Wall Figure 30 - Installation Above Basement or Crawl Space Do not take combustion air from attic space or garage. Outside Wall Figure 31 - 45°...
  • Page 27: Model Ak-4 Combustion Air Assembly

    OUTSIDE COMBUSTION AIR PRECAUTIONS AND RECOMMENDATIONS The use of outside air for combustion is optional unless required by building codes. It is only necessary to supply outside combustion air to one side of the fireplace. Use the model AK4 combustion air kit. MODEL AK-4 COMBUSTION AIR ASSEMBLY 1.
  • Page 28: Installing Model 403 Duck Connector

    OUTSIDE COMBUSTION AIR PRECAUTIONS AND RECOMMENDATIONS MODEL AK-4 COMBUSTION AIR ASSEMBLY 7. If the duct is the insulated type, push the insulation back from one end of the duct approximately 2". See Figure 35. 8. Slip the exposed end of the duct over the starting collar on the fireplace. 9.
  • Page 29 If an unvented gas appliance is installed in the fireplace, the gas appliance must only be operated with the fireplace glass door fully open (if included). Only unvented gas log sets which have been found to comply with the standard for unvented room heaters, ANSI/IAS/AGA Z21.11.2 are to be installed in this fireplace.
  • Page 30 INSTALLING GAS APPLIANCE PASSING GAS LINE THROUGH FIREPLACE WALL 1. Locate recessed area in side brick side liner. 2. Lightly tap recessed area with a hammer until a round hole is tapped out. See Figure 37. 3. Remove the two (2) screws that hold cover plates on jacket wrap.
  • Page 31: Trim And Mantel Installation

    Mantel Trim Installation (Unvented Gas Appliances Only) The fireplace face may be left exposed or trimmed. If trim is installed, fasten it securely to face of fireplace. Trim materials must not extend closer than " to the vertical edge of fireplace opening if you plan to use glass doors. 1.
  • Page 32: Wood Burning Fireplaces

    TRIM AND MANTEL INSTALLATION FOR WOOD BURNING FIREPLACES • The fireplace face may be left exposed or trimmed. If trim is installed, fasten it securely to face of fireplace. Seal any cracks between trim material and face of fireplace. Cracks can cause a fire and prevent fireplace from working prop- erly.
  • Page 33: Glass Door Installation

    This fireplace has been tested and listed for use with optional Model GD36BA, BD36PBA, GD36SSA, GD42BA, BD42PBA, and GD42SSA glass doors. For installation of glass doors, see the instructions provided with the doors. The model 400BWBCA, 400BWBCIA, 500BWBCA, and 500BWBCIA fireplaces may be equipped with a Model FA2A fan accessory.
  • Page 34: Fireplace Operation

    FIREPLACE OPERATION Fireplace damper must be fully opened when using a gas appliance. ADVANTAGES OF A WOOD BURNING FIREPLACE These are practical and ecological advantages of using wood as a fuel. Also to be considered is the aesthetic appeal. Most of us consider a wood fire with nostalgia.
  • Page 35: Wood Vs. Fossil Fuels

    WOOD VS. FOSSIL FUELS Compared to fossil fuels, a full cord of dry hickory weighs about two tons and is approximately equal in heating value to a ton of hard coal. On a per pound basis, heavy hardwoods have about half the heating value of coal. The table below shows the relative densities and heat values of a variety of dry woods.
  • Page 36: Maintenance

    MAINTENANCE FUEL STORAGE Wood can be dried sufficiently for burning within a few weeks if protected form rain in a low humidity area. It is better to cut wood and allow it to dry for a year. In all cases, the wood should be stacked so that both ends of the sticks are exposed to the air and protected from rain.
  • Page 37: Checklist Of Dos And Don'ts

    CHECKLIST OF DO’S AND DON’Ts DO’S 1. Do check with local building officials to be sure the instal- lation of the fireplace complies with all building codes and requirements. Obtain required building permits. Do plan your installation with safety as you primary consid- eration.
  • Page 38: Maintenance And Safety

    MAINTENANCE AND SAFETY DON’Ts 1. Donʼt allow other installations or operation considerations to take priority over safety considerations. 2. Donʼt attempt to use the fireplace until the installation is complete. 3. Donʼt use unlisted parts and accessories with the fireplace except for special flashings fabricated locally.
  • Page 39: Replacement Parts

    Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. 61D0008 400 Unit 500 Unit 031867 031867 61D0001 61D0003 61D0102 61D0107 61D0101 61D0101 61D0020 61D0022 61D0100 61D0106 REPLACEMENT PARTS Radiant Models: 400BWBA 400BWBIA 500BWBA 500BWBIA...
  • Page 40 REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER REPLACEMENT PARTS Item Part No. Description GD36PBA Optional 36" polished brass bifold glass door kit; polished brass finish frame; tempered clear glass GD36BA Optional 36" black bifold glass door kit. black finish frame; tempered clear glass GD36SSA Optional 36"...
  • Page 41 REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER REPLACEMENT PARTS (NOT SHOWN) Item Description Round chimney cap with telescoping pipe and storm collar. (For chase installation) Square termination chimney cap (18 SF30 Firestop spacer for 30° chimney incline through ceiling or floor 8"...
  • Page 42 NOTES 61D0008...
  • Page 43 ATTENTION APPLIANCE INSTALLER PLEASE RETURN THESE OPERATING AND INSTALLATION INSTRUCTIONS TO THE CONSUMER! 61D0008...
  • Page 44: Limited Warranty

    FACTORY-BUILT FIREPLACE AND COMPONENTS WHAT IS COVERED AND FOR HOW LONG • Five-Year Coverage: For five years from the date this fireplace and components are first purchased for use, Martin Hearth and Heating will, at its option, repair or replace any defective part of this fireplace or components, or refund to you a sum not to exceed the factory retail price in effect at the time of purchase.

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