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SERVICE MANUAL
COLOR CCD camera
SPECIFICATIONS
Scanning system : PAL standard TV system (625 TV lines, 25 frames/sec.)
Interlace : PLL 2:1 interlace
Image device : Interline transfer method, 1/3-inch solid-state image device CCD
Number of effective pixels : 752 (Horizontal) x 582 (Vertical)
Sync system : Internal sync/Line lock (only when using an AC 24 V adaptor)
Resolution : 520 TV lines horizontally, 400 TV lines vertically
Video output terminal : 1.0 Vp-p/75 Ω, BNC, composite
Image S/N ratio : More than 48 dB (More than 50 dB for AGC OFF)
Minimum required illumination : GAIN HI: Approx. 0.5 lx (F 1.2 lens)
(incandescent lighting)
GAIN NORM: Approx 1.0 lx (F1.2 lens)
Backlight compensation : OFF/Multi-spot metering (2 modes)/Center-weighted metering
Iris function : Auto-iris/Electronic-iris
Lens iris output terminal : 4-pin
Flange-back : 12.5 mm ± 0.5 mm
White balance : Auto-tracing white balance/Manual
Gain control : Normal/High
Lens mount : CS mount
Operating environment : Temperature: -10 °C - + 50 °C (14°F - 122°F)
Humidity: less than 90 % RH (no condensation)
Power supply : AC 24 V ± 10 %, 50 Hz/DC 12 V -15 V
Power consumption : 3.6 W (with auto-iris lens)
Weight : Approx. 280 g (without lens)
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the
part designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
NOTE : 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N. S. P. : Not available as service parts.
Design and specification are subject to change without notice.
L5AX2/XE
PRODUCT SAFETY NOTICE
FILE NO.
VCC-6585P
(Product Code : 117 136 01)
(Europe)
(China)
(PAL General)
CONTENTS
1. DISASSEMBLY ....................................2
2. BOARD LOCATION ............................. 3
3. ADJUSTMENT ..................................... 4
4. PARTS LIST ......................................... 7
REFERENCE No. SM5310593

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   Summary of Contents for Sanyo VCC-6585P

  • Page 1: Table Of Contents

    FILE NO. SERVICE MANUAL VCC-6585P COLOR CCD camera (Product Code : 117 136 01) (Europe) SPECIFICATIONS (China) (PAL General) Scanning system : PAL standard TV system (625 TV lines, 25 frames/sec.) Interlace : PLL 2:1 interlace Image device : Interline transfer method, 1/3-inch solid-state image device CCD...

  • Page 2: Disassembly

    1. DISASSEMBLY 1. Four screws 2 x 4 19. Four screws 2 x 5 2. Two screws 3 x 4 20. Connector 3. Cover top 21. CA2 board 22. CA3 board 4. Two screws 3 x 6 23. Two screws 2 x 7 5.

  • Page 3: Board Location

    2. BOARD LOCATION VR302 VR322 VR303 VR301 CT232 S3002 CA-3 board (Side A) CA-2 board TP232 TP221 CT221 CA-4 board CA-3 board CA-2 board (Side B) CA-1 board – 3 –...

  • Page 4: Adjustment

    3. ADJUSTMENT 3-1. ADJUSTMENT CONDITION 3-3-1. Computer screen during adjustment 1. Use the 5,100K viewer for the subject. VHJ-0169 2. Set the trigger signal of oscilloscope to VIDEO OUT, and apply H sync unless specified. SYNC 3. Set each of the S3002 (CA-3) switches to the all OFF posi- tion.

  • Page 5

    3-5. White Balance Adjustment Adjustment location: VR302, VR303 (CA-3) Measuring location: VIDEO OUT Measuring equipment: Oscilloscope, Vectorscope Subject: Color bar chart Adjusting method: 1. Use the “↓” button to be A. IRIS in the adjustment window. 2. Auto iris adjustment will be started automatically. 45 µsec 3.

  • Page 6

    3-8. Iris Level Adjustment 3-12. Line Phase Adjustment Adjustment location: VR301 (CA-3) Adjustment location: S3002-6 (CA-3), VR322 (CA-3) Measuring location: VIDEO OUT Measuring location: VIDEO OUT, 24 V AC/GND terminals Measuring equipment: Oscilloscope Measuring equipment: Oscilloscope Subject: Gray scale chart Adjusting method: Adjusting method: 1.

  • Page 7: Parts List

    4. PARTS LIST ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID...

  • Page 8

    LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C2112 403 164 0204 CERAMIC 0.1U Z 25V R2201 401 105 8005 MT-GLAZE 1M JA 1/16W C2113 403 164 0204 CERAMIC 0.1U Z 25V R2202 401 105 7909 MT-GLAZE 0.000 ZA 1/16W C2114 403 164 0204 CERAMIC...

  • Page 9

    LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION CN203 645 051 5033 PLUG,PWB-PWB 24P (N.S.P) R3222 401 105 6001 MT-GLAZE 5.6K JA 1/16W CN205 645 002 3057 PLUG,7P (N.S.P) R3223 401 105 4205 MT-GLAZE 33K JA 1/16W CN211 645 049 3959 SOCKET,FPC 20P (N.S.P) R3224 401 105 1600...

  • Page 10

    LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C4102 403 379 0204 POS-SOLID 68U M 6.3V CABINET & CHASSIS PARTS C4103 403 372 4506 CERAMIC 2.2U K 25V 5001 613 199 1118 CABINET FRONT C4105 403 378 3602 POS-SOLID 33U M 10V 5002 613 199 3594 CABINET BACK...

  • Page 11

    N.S.P.: Not available as service parts. NJ510 NJ500 5010 5004 NJ500 NJ500 5011 NJ500 NJ610 NJ610 NJ640 6008 6007 5002 8000 6012 8001 NJ530 NJ630 6015 6020(N.S.P.) 6005 NJ600 NJ630 NJ620 6003 NJ600 NJ680 NJ670 NJ650 NJ660 6001 NJ600 8002 6000(N.S.P.) 5001 NJ610...

  • Page 12: Circuit Diagrams & Printed Wiring Boards

    CIRCUIT DIAGRAMS & PRINTED WIRING BOARDS TABLE OF CONTENTS OVERALL WIRING, BLOCK DIAGRAM & CIRCUIT DIAGRAMS Page OVERALL WIRING OVERALL CIRCUIT BLOCK DIAGRAM CA-1 CIRCUIT WAVEFORMS CA-1 CIRCUIT IC101, IC102 & IC103 BLOCK DIAGRAMS IC211 & IC251 BLOCK DIAGRAMS CA-2 CIRCUIT WAVEFORMS CA-2 CIRCUIT CA-3 CIRCUIT CA-4 CIRCUIT...

  • Page 13

    NOTES: 1. All resistance values in "OHMS" unless otherwise noted. (K=1,000 ; M=1,000,000) µ 2. All capacitance values in " F" unless otherwise noted. µ p=pico farad ; ,u or U=micro farad µ 3. All inductance values in " H" unless otherwise noted. µ...

  • Page 14: Overall Wiring, Block Diagram & Circuit Diagrams

    OVERALL WIRING, BLOCK DIAGRAM & CIRCUIT DIAGRAMS OVERALL WIRING CA-1 BOARD CCD UNIT CA-4 BOARD CA-3 BOARD IRIS UNIT POWER UNIT CA-2 BOARD CN401 CN203 CN302 AC24V/DC+ SIGNAL PROCESS AC24V/DC- CCD LEV CCD LEV POWER IN S3002 MICROCOMPUTER +3.3V +3.3V &...

  • Page 15: Overall Circuit Block Diagram

    OVERALL CIRCUIT BLOCK DIAGRAM CA-1 CIRCUIT WAVEFORMS TEST POINT TEST POINT WAVEFORM WAVEFORM LOCATION LOCATION CN202 CAMERA ASIC CCD IN IC251 Q2103, Q2104 VIDEO OUT IC103 CCDI0-9 1-5, 8-12 65-74 YAOUT Y-LPF Y-LPF IC101-13 IC101-1 SEPARATION PROCESS 6MHz 6MHz IC214 H1, H2, RG H1, H2, RG H.DRIVER...

  • Page 16: Circuit

    CA-1 CIRCUIT IC101 BLOCK DIAGRAM (ICX409AK) CN102 R1145 +3.3V (NOTE) R1103 CE-C H REGISTER C1113 0.1;F C1112 XSHT (2125) +15V (NOTE : PHOTO SENSOR) XSG3B IC102 BLOCK DIAGRAM XSG3A (CXD3400N) R1124 XSUB XSG1B XSG1A Input Buffer XSG1 XSHT IC102 CXD3400N XSG2 V DRIVER Q1101...

  • Page 17: Circuit Waveforms

    IC211 BLOCK DIAGRAM (SCC0021Y) CA-2 CIRCUIT WAVEFORMS TEST POINT TEST POINT WAVEFORM WAVEFORM LOCATION LOCATION 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 IC251-29 IC211-55 0.5V/div 200mV/div...

  • Page 18

    CA-2 CIRCUIT L2110 C2141 10;J 100;6.3 C2144 22;6.3-T CE-D R2122 C2111 L2121 C2115 68;J 0.01;B C2142 CT-B2 0.1;F Q2102 Q2101 IC214 2SC4081(R) 2SA1576A(R) 18P;CH +15V NJM2274 L2301 10;J CAOUT R2142 VSAG VOUT R2502 C2143 C2145 (0.5%) CMUTE 0.1;F 100;6.3 2125 C2514 CE-D IC235...

  • Page 19: Circuit

    CA-2 CIRCUIT [UPPER-LEFT] R2122 C2111 L2121 68;J Q2101 2SA1576A(R) 18P;CH +15V L2301 10;J CAOUT R2502 C2514 IC235 L2504 0.1;F R2318 10;J C2352 120K 4.7;B C2507 0.1;F (3216) R2314 R2312 R2311 100K C2508 PCOHD 0.1;F R2320 R2316 100K 4.7K R2323 R213 LA6358NM PCOVD C2510...

  • Page 20: Circuit

    CA-2 CIRCUIT [UPPER-RIGHT] L2110 C2141 10;J 100;6.3 C2144 22;6.3-T CE-D R2122 C2111 L2121 C2115 68;J 0.01;B C2142 CT-B2 0.1;F Q2102 Q2101 IC214 2SC4081(R) 2SA1576A(R) 18P;CH NJM2274 CAOUT R2142 VSAG VOUT C2143 C2145 (0.5%) CMUTE 0.1;F 100;6.3 2125 2514 CE-D .1;F YC-MIX 2507 75DRIVER...

  • Page 21: Circuit

    CA-2 CIRCUIT [LOWER-LEFT] X2301 28.375MHZ R2343 L2302 47;J +3.3V R2664 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 CN201 CSYNC CCD OUT VCC1 TEST ADCK ADCK...

  • Page 22

    CA-2 CIRCUIT [LOWER-RIGHT] CN205 +3.3V +3.3V R2271 RS232IN RSIN R2272 RS232OUT RSOUT R2273 RESET VDO1 CPURST R2275 R2664 FLDO1 CHIP12 ADJUSTMENT CHIP3(MIR) NC(OPEN) CHIP4(CAS) NC(OPEN) X2401 NC(OPEN) 5MHZ VSS0 NC(OPEN) CN203 VDD1 VSS1 XOUT NC(OPEN) IC241 NC(OPEN) CCD LEV TEST/VPP NC(OPEN) CCDLEV +3.3V...

  • Page 23

    CA-3 CIRCUIT IC323 R3301 R3229 0;1/16Z B-GAIN NJM2406F Q3203 2SA1576A PHASE Q3222 R3226 2SC4081 R-GAIN MANUALR C3221 0.01;B R3224 C3223 R3228 (3216) C3226 MANUALB CN304 0.1;F R3034 1AV4J11AD140G VR322 +15V(CCD) Q3044 PHASE CN302 2SC4081 R3231 1.5K 1AV4J11AD240G +3.3V R3046 R3022 4.7K R3043 Q3042...

  • Page 24

    CA-4 CIRCUIT CN401 AC24V/DC+ AC24V/DC- CA-4 POWER IN C4-13600/L5AX2-XE R4001 R4003 4.7K 4.7K R4030 D4016 PS2701A-1L F4001 2A 125V R4002 TOP VIEW D4001 4.7K TLV431 DBB08C 1AV4L51B4890G D4101 1SR159-200 T4001 +3.3V D4015 Q4014 VIN2 R4105 R4301 DTC114EUA D4102 1SS376 CN402 C4110 Q4011 2SC4617...

  • Page 25: Printed Wiring Boards (p.w.b.)

    PRINTED WIRING BOARDS (P.W.B.) CA-1 BOARD (SIDE B) CA-1 BOARD (SIDE A) Y1002 R1124 C1123 Y1001 R1126 CN102 CN102 IC101 CN101 IC101 IC102 C1116 C1103 R1106 R1101 C1102 R1145 R1103 D1101 C1112 R1141 SIDE-A C1122 L5AX4/US L5AX4/US R1116 R1117 R1118 C1125 Y1003 C1117...

  • Page 26

    CA-3 BOARD (SIDE A) CA-3 BOARD (SIDE B) CA-4 BOARD (SIDE A) CA-4 BOARD (SIDE B) R4126 C4124 R4110 C4126 R4121 R4123 R4122 Q4013 R4004 Q4014 R4120 C4125 C4122 R4106 R4723 R4705 R4728 R4111 Q4771 R4790 R4131 R4724...

  • Page 27

    SANYO Electric Co., Ltd. Osaka, Japan Aug./’04...

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