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Applifast 255 Instruction Manual

Alcoa fastening systems pneudraulic rivet tool
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Instruction Manual

Alcoa Fastening Systems
Model 255
Pneudraulic Rivet Tool
(Shown without silicone boot.)

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Summary of Contents for Applifast 255

  • Page 1: Instruction Manual

    Instruction Manual Alcoa Fastening Systems Model 255 Pneudraulic Rivet Tool (Shown without silicone boot.)

  • Page 2: Eu Declaration Of Conformity

    SERIES PNEUDRAULIC TOOLING (HK1014)

  • Page 3: Table Of Contents

    SERIES PNEUDRAULIC TOOLING (HK1014) ONTENTS ONTENTS EU D ......2 ECLARATION OF CONFORMITY .

  • Page 4: Safety

    SERIES PNEUDRAULIC TOOLING (HK1014) AFETY NSTRUCTIONS AFETY NSTRUCTIONS 8. There is possibility of forcible ejection of pintails or spent mandrels from GLOSSARY OF TERMS AND SYMBOLS: front of tool. III. OPERATING HAZARDS: Product complies with requirements set forth by the 1.

  • Page 5: Specifications

    SERIES PNEUDRAULIC TOOLING (HK1014) PECIFICATIONS PECIFICATIONS POWER SOURCE: 90‐100psi shop air HYDRAULIC FLUID: ATF meeting DEXRON III, DEXRON IV, MERCON, Allison C‐4 or equivalent specifications. Fire resistant hydraulic fluid may also be used, and is required to comply with OSHA regulation 1926.302 paragraph (d): "the fluid used in hydraulic power tools shall be fire resistant fluid approved under schedule 30 of the US Bureau of Mines, Department of Interior, and shall retain its operating characteristics at the most extreme temperatures to which it will be exposed."...

  • Page 6: Principle Of Operation

    SERIES PNEUDRAULIC TOOLING (HK1014) RINCIPLE PERATION RINCIPLE PERATION PULL PISTON RELIEF CHECK VALVE VALVE HYDRAULIC PISTON THROTTLE VALVE RESERVOIR AIR PISTON EXHAUST PULL RETURN When the trigger is depressed, the throttle valve When fastener installation is completed, the trigger moves to down position, and pressurized air is is released.

  • Page 7: Preparation For Use

    SERIES PNEUDRAULIC TOOLING (HK1014) REPARATION REPARATION The Model 255 Installation Tool is shipped with a plastic 7. Disconnect air hose from tool. plug in the air inlet connector. The connector has 1/4- 8. Remove Retaining Nut and Stop. 18 female pipe threads to accept the air hose fitting.

  • Page 8: Operating Instructions

    SERIES PNEUDRAULIC TOOLING (HK1014) PERATING NSTRUCTIONS PERATING NSTRUCTIONS Read all WARNINGS and CAUTIONS prior to using your system. LOCKBOLT® Fastener installation: Blind Fastener Installation: WARNING: Do not pull on a pin without a WARNING: Do not pull on a fastener’s pin collar.
  • Page 9 SERIES PNEUDRAULIC TOOLING (HK1014) ISASSEMBLY ISASSEMBLY by using the following procedure. WARNING: Be sure air hose is NOTE: If seat is taken out it can not be reused, it disconnected from tool before cleaning, or must be replaced. (Fig. 9) performing maintenance.

  • Page 10: Disassembly

    SERIES PNEUDRAULIC TOOLING (HK1014) ISASSEMBLY CONTINUED ISASSEMBLY CONTINUED 15. With a small punch and hammer, drive Roll Pin (5) FIG. 3 that retains the trigger from Handle (1). Remove trigger pin (4). Remove ball end of Cable (2) from throttle arm (66), and pull cable out of handle. (Figure 9) 16.

  • Page 11: Fill And Bleed.

    SERIES PNEUDRAULIC TOOLING (HK1014) SSEMBLY SSEMBLY (Refer to Figures 1 thru 5 and 9.) Clean components with place into cylinder. (Fig. 9) mineral spirits, or similar solvent. Inspect for wear or damage and replace as necessary. Replace all seals of disassembled 8.
  • Page 12 SERIES PNEUDRAULIC TOOLING (HK1014) LEED LEED Equipment Required: Step 2 - Shop airline with 90 - 100 psi max. Remove Plugs (83) and (71) and all guides, springs - Air regulator and balls from ports in head. Reinstall Plug (83) in - Fill bottle, 120337, (supplied with tool).

  • Page 13: Ill And Leed

    SERIES PNEUDRAULIC TOOLING (HK1014) LEED CONTINUED LEED CONTINUED Step 8 Step 10 Install the check valve Ball (77), Guide (76) and Spring Unlock Fill Tool and check Reservoir red line. At this (75). Replace the Plug (71). (Fig. 7) Note: When point cycle tool with Stall Nut attached (Optional.

  • Page 14: Assembly Drawing

    SERIES PNEUDRAULIC TOOLING (HK1014) SSEMBLY RAWING SSEMBLY RAWING 15 14 FIG. 9 17 93 9 10 RETURN Gland Assembly Piston Assembly PULL Gland Assembly See Detail Below 44 43 Gland Assembly SECTION A-A 25 72 84 85 86 87...

  • Page 15: Arts Ist

    Muffler 115554 98** HUCK Address Sticker 590347 O-Ring 500777 ** The 255 series tools come labeled with important Screw, Button Head 504127 stickers which contain safety information. It is Gasket 126941-2 necessary that these stickers remain on the tool and...

  • Page 16: Roubleshooting

    SERIES PNEUDRAULIC TOOLING (HK1014) ROUBLESHOOTING ROUBLESHOOTING Always check out the simplest possible cause of a Hydraulic fluid exhausts with air or leaks at base of malfunction first. For example, an air hose not handle. connected. Then proceed logically, eliminating each a) Worn or damaged Gland Assembly (54) possible cause until the cause is located.
  • Page 17 SERIES PNEUDRAULIC TOOLING (HK1014) IMITED ARRANTIES IMITED ARRANTIES OOLING ARRANTY OOLING THER TEMS NOT Huck warrants that tooling and other items (excluding MANUFACTURED BY fasteners, and hereinafter referred as "other items") HUCK MAKES NO WARRANTY WITH RESPECT manufactured by Huck shall be free from defects in TO THE TOOLING, PART(S) OR OTHER ITEMS workmanship and materials for a period of ninety (90) MANUFACTURED BY THIRD PARTIES.
  • Page 18 Call our friendly & knowledgeable factory trained service technicians today & discover what makes us different! 800 563 1293 www.applifast.com...

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