Related Manuals for Applifast HK961
Summary of Contents for Applifast HK961
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Page 1: Instruction Manual
Instruction Manual Alcoa Fastening Systems Model 2580 Series Hydraulic Installation Tool... -
Page 2: Onformity
2580 series Hydraulic Installation Tools (HK961) -
Page 3: Table Of Contents
2580 series Hydraulic Installation Tools (HK961) ONTENTS ONTENTS ......2 ECLARATION OF ONFORMITY . -
Page 4: Afety
2580 series Hydraulic Installation Tools (HK961) AFETY NSTRUCTIONS AFETY NSTRUCTIONS GLOSSARY OF TERMS AND SYMBOLS: 12. Release tool trigger if power supply is interrupted. Product complies with requirements set forth by the rel- 13. Tools are not to be used in an explosive environment unless evant European directives. - Page 5 2580 series Hydraulic Installation Tools (HK961) ESCRIPTION ESCRIPTION Model 2580 Hydraulic Installation Tool with appropriate nose assembly installs a wide range of Huck blind fasteners and HUCKBOLT ® Fasteners. This lightweight and compact mini tool is particularly adapted to installing fasteners in limited clearance areas. Each tool is complete with hydraulic hoses and couplings;...
- Page 6 2580 series Hydraulic Installation Tools (HK961) Fig. 1 Outside Dimensions...
- Page 7 2580 series Hydraulic Installation Tools (HK961) Fig. 2 Main Components...
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Page 8: Principle Ofo
2580 series Hydraulic Installation Tools (HK961) RINCIPLE PERATION RINCIPLE PERATION WARNINGS: Refer to Figure 2 Operators of Huck Installation equipment An electric trigger controls PULL and RETURN strokes of must always wear approved tool. Press trigger to direct hydraulic pressure to PULL side eye protection. -
Page 9: Preparation For Checking And
2580 series Hydraulic Installation Tools (HK961) REPARATION REPARATION CAUTION: Do not let disconnected hoses 3. Connect tool’s switch electrical cord to hydraulic and couplers contact a dirty floor. Keep unit. harmful material out of hydraulic fluid. Dirt in hydraulic fluid causes valve failure 4. -
Page 10: Perating
2580 series Hydraulic Installation Tools (HK961) PERATING NSTRUCTIONS PERATING NSTRUCTIONS WARNINGS: HUCKBOLT ® Fastener Installation Do not pull on a pin unless fastener is placed in a workpiece with collar chamfer Place pin in work-hole and place collar over pin - - see out toward tool. -
Page 11: Aintenance
2580 series Hydraulic Installation Tools (HK961) AINTENANCE AINTENANCE Preventive Maintenance POWERIG® Hydraulic Unit Maintenance NOTE - Refer to the applicable section for DIS- ASSEMBLY or ASSEMBLY. For extra informa- Refer to the applicable POWERIG Hydraulic tion refer to TROUBLESHOOTING and illustra- Unit Instruction Manual. -
Page 12: General Precautions
2580 series Hydraulic Installation Tools (HK961) AINTENANCE CONTINUED AINTENANCE CONTINUED General Precautions (E) Smear SUPER O-LUBE*, or equivalent lubri- cant, on seals and mating surfaces to facili- tate assembly and to prevent damage to seals During disassembly and assembly, take the following... -
Page 13: Troubleshooting
2580 series Hydraulic Installation Tools (HK961) ROUBLESHOOTING ROUBLESHOOTING Always check out simplest possible defective circuit or part is located. cause of malfunction first. For example, Where possible, substitute known good switch turned off or power cord not con- parts for suspected bad parts. Use nected. - Page 14 2580 series Hydraulic Installation Tools (HK961) ROUBLESHOOTING CONTINUED ROUBLESHOOTING CONTINUED 7. Pull grooves on fastener pintail stripped during pull stroke: a. Operator not sliding jaws completely onto fastener pintail. b. Incorrect fastener length. c. Worn or damaged jaw segments. d. Metal particles accumulated in pull grooves of jaw segments.
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Page 15: Isassembly
2580 series Hydraulic Installation Tools (HK961) ISASSEMBLY ISASSEMBLY Refer to MAINTENANCE: General from cord. Pull cord out. Remove grom- Precautions and illustrations. met. Disassemble electrical connector to replace connector, or to rewire it. The following procedure is for complete dis- assembly - - disassemble only sub-assem- A2580: Unscrew air trigger assembly. - Page 16 2580 series Hydraulic Installation Tools (HK961) SSEMBLY SSEMBLY Refer to appropriate illustrations and MAINTENANCE: 10. Remove Tools, 121694-2580 and 123111-1. General Precautions - - clean out O-ring grooves and Install relief valve into piston with four flats toward reinstall perishable parts - - see below.
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Page 17: Assembly
2580 series Hydraulic Installation Tools (HK961) SSEMBLY CONTINUED SSEMBLY CONTINUED 15. 2580: Assemble electrical cord to connector. 17. Before attaching nose assembly and using Screw strain relief grommet into handle. tool, read entire PREPARATION FOR USE Push cord through grommet. Attach cord to section. - Page 18 2580 series Hydraulic Installation Tools (HK961) Fig. 3 2580 Series Sectional View...
- Page 19 2580 series Hydraulic Installation Tools (HK961) Fig. 3a 2580 Sectional View...
- Page 20 2580 series Hydraulic Installation Tools (HK961) Fig. 3b A2580 Sectional View...
- Page 21 2580 series Hydraulic Installation Tools (HK961) Fig. 3c 2580-25 Sectional View...
- Page 22 2580 series Hydraulic Installation Tools (HK961) Fig. 3d 2580-12 Sectional View...
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Page 23: Sticker Locations
2580 series Hydraulic Installation Tools (HK961) TICKER OCATIONS TICKER OCATIONS The 2580 series tools come labeled with Sticker part number 590424-7400, which contains safety and pressure settings information. It is necessary that this sticker remain on the tool and is easily read. If sticker becomes damaged or worn, or if it have been removed from the tool, or when replacing Cylinder, this sticker must be ordered and placed in the location shown. -
Page 24: Conversion Kit
2580 series Hydraulic Installation Tools (HK961) Conversion Kit, 123020 Conversion Kit, 123020, is supplied with each tool. Changing to kit’s older, heavier type hoses will then accommodate the following extension hose kits: 110838 12ft. 110839 26ft. 110840 38ft. 110841 52ft. - Page 25 2580 series Hydraulic Installation Tools (HK961) Fig. 5 Removing Piston...
- Page 26 2580 series Hydraulic Installation Tools (HK961) Fig. 6 Installing Piston...
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Page 27: Optional Hose Kit, 122854
2580 series Hydraulic Installation Tools (HK961) Fig. 7 Optional Hose Kit, 122854... -
Page 28: Air & Hydraulic Stroke Limiter Kit
2580 series Hydraulic Installation Tools (HK961) Air and Hydraulic Conversion Kit, 125149 Converts existing tool into the -2 version with 2’ hoses. Part No. Description Quan. 118944-2 Light Weight Hi-pressure Hose 122839 Female Q. D. Hyd. Fitting 122840 Male Q. D. Hyd. Fitting... -
Page 29: Ssembly Drawings
2580 series Hydraulic Installation Tools (HK961) - Page 30 2580 series Hydraulic Installation Tools (HK961)
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- Page 34 2580 series Hydraulic Installation Tools (HK961)
- Page 35 2580 series Hydraulic Installation Tools (HK961) IMITED ARRANTIES IMITED ARRANTIES OOLING ARRANTY OOLING THER TEMS NOT MANU Huck warrants that tooling and other items (excluding FACTURED BY fasteners, and hereinafter referred as "other items") HUCK MAKES NO WARRANTY WITH RESPECT...
- Page 36 Call our friendly & knowledgeable factory trained service technicians today & discover what makes us different! 800 563 1293 www.applifast.com...
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