Page 1
Instructions for installation and use English H03619-00.D - 2012/03...
Page 2
Read this manual carefully before installing, maintaining or repairing this device! The symbol indicates important information that must be taken into account in order to avoid risk of personal injury and/or damage to the appliance. The symbol indicates useful information. Warnings Our products may be subject to change without notice as part of our continuous improvement policy. Exclusive use: pool water heating (must not be used for any other purpose). The device must be installed by a qualified technician according to the manufacturer’s instructions and in compliance with local regulations. The installer is responsible for the correct installation of the ...
1.3 Operating conditions Operating range: air temperature of between ‐12 °C and 38 °C, water temperature of between 10 °C and 32 °C , Maximum temperature of 32°C to protect the pool liner. The heat pump can de‐ice by forced ventilation or a reverse cycle. Fan speed will vary depending on ambient conditions. 1.4 Technical specifications Power input* Power output* Nominal current input* Power Force Voltage COP* kW kW A 25 400V‐50Hz 5.7 25.5 10.6 4.5 35 400V‐50Hz 7.9 35 12.9 4.5 * with ambient air at +15 °C, pool water at 26 °C, and relative humidity of 70% ( according to French standard NF‐ 414) ...
2.4 Hydraulic connections Check the direction of the pipework connection (see § “Dimensions” in the appendix). The connection shall comprise a Ø 63 PVC rigid pipe, from a by‐pass, on the swimming pool filtration circuit, after the filter and before any water treatment unit . check the tightening of the hydraulic connections, and for leaks. V1‐V2‐V3: by‐pass valves V5‐V4: setting valves (optional) * minimum distance by‐pass filter water treatment unit electrical protection boxes ...
Page 6
2.5.2 Connections the electrical supply cable must not be exposed to elements that are sharp, hot or represent a crush hazard, check that all cables are secure and all terminal connections are correct. Loose terminals may cause the supply terminal board to overheat, and will void the warranty. The device must be connected to an earth electrode. Risk of electric shock inside the device. The device must only be connected by a qualified and experienced technician. If the power cable is damaged, it must be replaced by a qualified technician. 3 phases (U + V + W) + 1 neutral (N) + 1 Earth (PE) 2.5.3 Cable cross‐sections • supply cable cross‐section: cables with a maximum length of 20 metres (calculation base: 5A/mm²), must be checked and adapted depending on installation conditions. Maximum I input ...
alarm - option to connect a relay to the alarm contact, - thanks to a dry contact (without max. I polarity = 2 A) - between terminals 5‐6, remote on/off control - thanks to a zero‐potential free contact, without 230 V ‐ 50 Hz polarity, between terminals 7‐8, remote control unit - to control the operation of the heat pump remotely, - refer to the instructions for the remote control unit for connections, 3. Use 3.1 The control panel Water temperature Setpoint temperature Air conditioning mode Symbol Designation steady flashing water flow water flow‐rate ok water flow too weak, high or absent ambient air temperature adequate inadequate During heating or air ...
3.1.2 Locking and releasing the key pad and for 3 seconds: or Press 3.2 Starting the device check that no tools or other objects have been left inside the device, the access door for technical components must be fitted, set the by‐pass and setting valves (see § 2.4 ) as follows: - valve 1 completely open, - valves 2‐3‐4 & 5 closed. The incorrect setting of the by‐pass valve can lead to the malfunctioning of the heat pump. switch on the filter system, progressively close valve 1 in order to increase the filter pressure to 150 g (0.150 bar) , open valves 2, 3 and 4 completely, then half open valve 5 (see §2.4) (the air accumulated in the heat pump condenser and in the filter circuit is then bled), ...
3.3 Checks to perform after start‐up The heat pump must stop when: the set‐point temperature is lowered using the digital control panel, filtering is stopped or valve 2 or 3 is closed 3, the digital control panel is turned off by pressing , 3.4 Winter storage Winter storage is essential due to the risk of the condenser freezing and breaking. This situation is not covered by the warranty. To avoid damaging the device with condensation, do not cover it with an air‐tight cover. switch the digital control panel to "stand‐by" mode by pressing for 3 seconds, open valve 1, close valves 2 and 3, and open valves 4 and 5 (if fitted), ensure that no water is flowing through the heat pump, drain the water condenser (risk of freezing) by unscrewing the two pool water inlet and outlet connections at the back of the heat pump, in the case of full winter storage conditions for the pool: re‐connect the inlet and outlet connections to avoid foreign bodies entering into the condenser, in the case of winter storage for the heat pump alone: do not reconnect the inlet and outlet connectors, instead place two plugs (supplied) on the condenser water inlet and outlet. 4. Maintenance 4.1 Maintenance instructions ...
before beginning work on the cooling circuit, stop the device and wait for a few minutes before fitting the temperature and pressure sensors. Some elements such as the compressor and piping may reach temperatures in excess of 100°C and high pressures with the consequent risk of severe scalding. 4.2.2 Troubleshooting all soldering work must be carried out by a someone qualified to do so. replacement pipes must always be made of copper in compliance with standard NF EN 12735‐1. leak detection; pressure test: - never use oxygen or dry air, risk of fire or explosion, - use dry nitrogen or the mixture of nitrogen and refrigerant indicated on the information plate, - the test pressure for both the high and low pressure circuits must not exceed 42 bar. the high pressure circuit pipes are made of copper and have a diameter equal to or greater than 1’’5/8. A certificate as indicated in §2.1 in compliance with standard NF EN 10204 will be requested from the supplier and ...
Page 11
Display Designation Cause Solution Reset Automatic reset Low pressure circuit Refrigerant (for less than 4 pressure defect (if the Contact an approved circuit low defects per hour) defect remains after technician pressure defect reset) or press 1. check the pool hydraulic circuit 1. water and air mixture 2. increase the flow‐rate passing in the appliance, using the by‐pass, check Automatic reset Refrigerant 2. unsatisfactory water that the pool filter is not (for less than 4 circuit high flow, clogged) defects per hour) pressure defect 3. blocked flow controller 3. check the flow‐rate ...
Display Designation Cause Solution Reset 1 and 2. Check connections 1. Incorrect 3. check the position of Switch the power Communications' connection switches SW1 and SW2, supply off or defect with 2. Supply defect and the JPC bridge automatic reset if ventilation card 3. incorrect 1, 2, 3 and 4. if the defect the defect A3 configuration persists, contact an disappears 4. card out‐of‐order approved technician 5.2 Malfunctions of the device Dysfunction Causes Verification / solution The device is not No display Check the supply voltage and the fuse F1 operational The pool temperature is above the set‐ Increase the set‐point temperature ...
The heat pump is Your heat pump will give off water in the form of condensation. This water is the humidity giving off water: is contained in the air, which condenses on contact with certain cold components inside the this normal? heat pump. Warning: your device can produce several litres of water per day. 6. Product registration Register your product using our website: - you will be among the first to be informed of new Zodiac products and special offers, - You can help us to constantly improve our product quality. Australia – New Zealand www.zodiac.com.au South Africa www.zodiac.co.za Europe and rest of the world www.zodiac‐poolcare.com 7. Conformity certificate Z.P.C.E. declares that the following products or ranges: Swimming pool heat pumps: Power Force 25‐35 are in compliance with the provisions of: the ELECTROMAGNETIC COMPATIBILITY directive 2004/108/EC the LOW VOLTAGE directive 2006/95/EC ...
Page 14
Wiring diagram Power Force 25‐35 1 H03619‐00.D1.EN – 2012/03...
Page 15
N‐U‐V‐W Power supply (400V/3N/50 Hz) Ground PE ( ) 1‐2 Pump control (max. 8A contact) 3‐4 Electrical heating control (max. 2A contact) 5‐6 Alarm control(max. 2A contact) 7‐8 Remote control 20S 4‐way valve coil * According to model A1 Electronic board for regulation A2 Electronic board for display A3 Electronic board for ventilation E1 High‐pressure switch E2 Low‐pressure switch F1 Electronic board protection fuse F2 Internal compressor safety device F3 Electronic board protection fuse for regulation A1 F4 Electronic board protection fuse for ventilation A3 J1 Flow rate switch KA1 Pump relay KM2 ...
Page 16
Dimensions and description Grid Display Pool water inlet Ø63 Pool water outlet Ø63 Evaporator Stuffing box Supply terminal board Electronic board Fuse F1 Condenser Compressor 4‐way valve Dehydrator Liquid bottle HP switch LP switch Flow controller ...
Page 17
Power Force Weight (Kg) 25‐35 205 4 H03619‐00.D1.EN – 2012/03...
Page 18
Plaque signalétique – Product name plate www.zodiac-poolcare.com Votre revendeur / your retailer Pour plus de renseignements, merci de contacter votre revendeur. For further information, please contact your retailer. ZODIAC® is a registered trademark of Zodiac International, S.A.S.U., used under license.
Need help?
Do you have a question about the Power Force and is the answer not in the manual?
Questions and answers