Periodic Maintenance / Lubrication Chart - Bajaj Discover DTS-i User Manual

Periodic Maintenance & Lubrication Chart
Sr.
Operation
Servicing
No.
Kms
1. Servicing
2. Engine idling speed / CO% A
3. Valve tappet clearance A
4. Engine oil R
5. Oil strainer CL
6. Paper oil filter R
7. Spark plug functioning / Gap (2 nos.) C, A, R C, A
V
8. Air cleaner element Clean / Replace CL, R
9. Air filter cover 'O' Ring R
10. Fuel cock sediment bowl cleaning CL
11. Carburettor float bowl cleaning CL
12. Carburettor rubber duct C, R
13. Fuel pipes C, R
14. Battery electrolyte level C, A
15. Clutch lever free play C, A
Note - More frequent cleaning may be required when driving in dusty condition.
RECOMMENDED FREQUENCY
1st 2nd 3rd 4th 5th 6th 7th
750 5000 10000 15000 20000 25000 30000
3 3 3 3 3 3 3 1st - 750 Kms / 30 Days
2nd onward @5000 Kms
A A A A A A A
A A A A A A A
R R R R R R R Replace at 5000 Kms
CL CL CL CL CL CL CL Clean at 5000 Kms
R R R R R R R Replace at every oil change
C, A C, A R C, A C, A R Replace at every 15000km
CL CL CL R CL CL R Clean at every 5000Km
Replace at every 15000km
R Replace at every 20000km
CL CL CL CL CL CL
CL CL CL Clean at every 10000km
C C C C R C C Replace at every 20000km
C C C C R C C Replace at every 20000km
C, A C, A C, A C, A C, A C, A C, A
C, A C, A C, A C, A C, A C, A C, A
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Periodic Maintenance & Lubrication Chart
Sr.
Operation
Servicing
No.
Kms
16. Throttle grip play C, A C, A
17. Rear brake pedal free play C, A C, A
18. Brake lining or pad wear CL, R
19. Brake fluid level / Top up / Replace C, A, R C, A
20. Master cylinder cup and dust seal R
21. Caliper piston seal and dust seal R
22. Brake hose pipe C, R
23. Brake cam & pedal pivot pin L
24. Steering play C, A C, A
25. Steering stem bearing C, L, R
26. All fasteners tightness C, T C, T
27. Rear sprocket fasteners C, T C, T
28. Rear wheel rubber shock damper C, R
29. Silencer drain hole cleaning CL
30. Cylinder head de-carbonising,
valve lapping & Replace valve oil seals CL
31. Engine air breather tube R
32. Drive chain slackness adjustment C, A, L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L Lubricate at every 500km
& lubrication
RECOMMENDED FREQUENCY
1st 2nd 3rd 4th 5th 6th 7th
750 5000 10000 15000 20000 25000 30000
C, A C, A C, A C, A C, A C, A
C, A C, A C, A C, A C, A C, A
CL CL CL, R CL CL CL, R Replace at every 15000km
C, A C, A C, A C, A C, A R Replace at every 30000km
R Replace at every 30000km
R Replace at every 30000km
C, R Replace at every 30000km
L L
C, A C, A C, A C, A C, A C, A
C,L,R C,L,R C,L,R
C, T C, T C, T C, T C, T C, T
C, T C, T C, T C, T C, T C, T
C, R C, R C, R Replace at every 10000km
CL CL CL CL CL CL CL Clean at every 5000km
CL CL Clean at every 15000km
R Replace at every 20000km
A-slackness whenever reqd.
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