Bajaj AVENGER 220 CRUISE Owner's Manual
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Bajaj AVENGER 220 CRUISE Owner's Manual

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  • Page 3 Should you require any additional information feel free to contact us on helpline numbers or e-mail us at: customerservice@bajajauto.co.in or visit the Bajaj Auto website www.bajajauto.com Thank you for choosing a Avenger and wish you unlimited miles of happy riding !!

  • Page 4: Table Of Contents

    The essential features of the 17. Periodic Maintenance Information type described and illustrated herein remaining 18. Free Service Guidelines unaltered. Bajaj Auto Limited reserves the 19. Periodic Maintenance & Lubrication Chart right to carry out at any moment without 20. Non Use Maintenance being obliged to bring this booklet upto-date &...

  • Page 5: Technical Specifications

    Technical Specifications Parameter Avenger 220 BS VI Parameter Avenger 220 BS VI Engine 4 stroke Fuel Tank Capacity Full 1 3 Liters Bore X Stroke 67 mm x 62.4 mm No Reserve Eng. Displacement 220 CC Dimensions Compression Ratio 9.8 +/- 0.3 : 1 Length 2210 mm Idling Speed...
  • Page 6 310 Kg. Turn Signal Lamp Note : Speedometer Illumination • All dimensions are under UNLADEN condition. Bajaj Logo • Above information is subject to change without any notice. Fuel Gauge LCD Bars • This vehicle complies to BS VI standards.

  • Page 7: Identification Data

    Identification Data The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Engine Number Location On LH Side Crankcase Near Gear Change Lever (Alpha-Numeric - 11 Digits) Frame Number Location On LH Side of Steering Tube...

  • Page 8: Location Of Parts

    Fuel Tank Cap Speedometer Grab Handle / Visor Pillion Back Rest. Rear Shock Absorber Headlamp with DRL Front Fork Number Plate Lamp Pillion Disc Foot Rest Brake Brake Pedal Engine oil cooler Note : Vehicle image is of Avenger 220 Cruise.

  • Page 9: Steering Cum Ignition Lock

    Steering cum Ignition Lock Helmet Lock Ignition Lock : Steering Lock : It is located at right side of the frame below ‘Fuel Tank’. It has 2 positions. To lock the steering : Turn the handle bar to The key can be removed from switch only in the left.

  • Page 10: Fuel Tank & Instructions For Customer

    Fuel Tank & Instructions for customer • There is no fuel cock. • Always maintain min. 3 Liter petrol in fuel tank. • Do not rev engine in standstill condition. • Don’t use adulterated fuel or fuel additives as it will result in rusting & clogging of Injector, Fuel pump module &...

  • Page 11: Speedometer Details

    After 999.9 Km rolls over to Zero & selected then indicator will glow. continue updating. 14. Bajaj Logo : Bajaj logo flying ‘B’ glows. 4. Fuel level indicator: It shows approx. available fuel in fuel tank.

  • Page 12: Speedometer Setting

    Speedometer Setting Press mode & set ‘:’ stops blinking Trip Meter push button together Digits starts blinking Service for more than 2 sec. Reminder Clock Press mode button for Hour digits will less than 1 sec. increases by one. Trip Meter Reset : Press Mode button Speedy increase in Hour •...

  • Page 13: Control Switches

    Control Switches - LH A. Dipper Switch : When headlight is ON, D. Pass Switch : Press the switch to flash High or Low beam can be selected with the head light. It is used to give signal to the dipper switch. vehicles coming from opposite side while overtaking.
  • Page 14 Control Switches - RH Day Time Running Light Feature: • Day Time Running light is provided inside headlamp. • Day Time running light gets ‘ON’ (High intensity) when ignition switch turned to ‘ON’ position. • After headlight is turned to ‘ON’ position, intensity of DRL LED’s will get reduced.

  • Page 15: Removal & Fitment Of Side Covers

    Removal & Fitment of Side Cover RIGHT SIDE COVER Removal of Side Cover RH Fitment of Side Cover RH • • Match ‘Side Cover’ rear bullet (D) with bracket Insert the key into the cover lock (A) and turn the key clockwise. (E) located on chassis &...

  • Page 16: Battery / Tool Kit

    Battery / Tool Kit Battery Tool Kit Location • It is located inside the ‘Side Cover’ RH. • Tool kit is located in tool kit compartment. • Always maintain electrolyte level in each • Lid is provided inside RH side cover. cell between max and min level lines.

  • Page 17: Daily Safety Checks

    Daily Safety Checks Before riding motorcycle be sure to check • Brake Pedal Play - 20 to 30 mm. following items. Please give proper importance • Wear lining Indicator within usable range. to these checks and perform all of them No brake dragging.

  • Page 18: How To Ride Your Bike

    How to Ride Your Bike Starting The Engine : Moving Off : • Turn ignition / kill switch to ON position. • Check that Center/Side stand is up. • Depress clutch lever, Shift into 1 gear. • Confirm that transmission is in neutral. •...
  • Page 19 How to Ride Your Bike Braking : 50 km/h From 5 to 4 • Close the throttle completely, leaving the 40 km/h From 4 to 3 clutch engaged (except where shifting gears) so that the engine braking will help slow 30 km/h From 3 to 2 down the motorcycle.
  • Page 20 How to Ride Your Bike Stopping the Vehicle : Running IN • Close the throttle completely. Proper running-in is important for the better life & trouble free performance of the vehicle. • Shift the transmission into neutral. • During first 2000 kms running-in period do •...
  • Page 21 How to Ride Your Bike Fuel Saving Tips : Ensure following maintenance points to get optimum performance from your bike. A well maintained vehicle and good driving can contribute a lot to the saving of petrol. Fuel Check fuel lines & connections Following are a few simple fuel saving tips.

  • Page 22: Safe Riding Tips

    Safe Riding Tips Safe Riding Tips • It is suggested to customer to take appropriate care in area of heavy monsoon or high rainfall area. The • Always wear Helmet while driving or riding. Your appropriate surface preventive coat to avoid rusting / helmet should conform to appropriate Indian poor surface finish on account of adverse atmospheric standards.

  • Page 23: Engine Oil

    Engine Oil A : Oil Recommended Engine Oil: filler Always insist on Bajaj DTS-i Engine Oil for hole optimum engine performance and warranty B : Oil benefits. It is a specially formulated oil for level vehicles with DTS-i engines. gauge...

  • Page 24: Battery

    It is always weeks disconnect battery to avoids self recommended to hand over the same to discharge. the Authorised battery / Bajaj dealer for proper disposal of the same. CAUTION : • When battery is found discharged, it is •...

  • Page 25: Wheels - Tyre

    Wheels - Tyre Cruise Tube Tyre Street Tubeless Tyre CAUTION : The walls of the tyres in contact with the wheel rim seals air & should not be damaged in any way during fitment / removal of tyre. Wheel Puncture: •...

  • Page 26: Periodic Maintenance Information

    Periodic Maintenance Information Single Channel ABS unit for Front brake is fitted on this vehicle. ABS System Information: Always maintain a safe distance between you and  objects ahead. Vehicle speeds should always be reduced during extreme road conditions. The braking distance for motorcycle equipped with an anti-lock braking system may be longer than for those without it on rough road conditions.
  • Page 27 Periodic Maintenance Information Spark Plug Matte finish painted parts cleaning Do’s : • Remove spark plugs by using plug spanner. ∙ Use Colin or dish washing detergent solution for cleaning.(1 spoon in ½ bucket) • Clean the spark plugs. 0.8 to 0.9 mm Remove foreign substances like insect •...
  • Page 28 Park vehicle perpendicular to the ground on level surface. Clean the chain by using lint free cloth (If Drive Chain (O-ring type ) excessive mud / slush found approach Bajaj • ‘O’ rings must always be kept wet for Service Center for proper cleaning) best performance hence lubricate every •...

  • Page 29: Free Service Guidelines

    Digitized Free Service Coupon Please follow following procedure : - Service Days • Please provide your mobile number to Dealer at the time of buying of new Bajaj Vehicle. 1st Free 30~45 500~750 Service • In case of change in mobile number, please update to Dealer / ASD.

  • Page 30: Periodic Maintenance & Lubrication Chart

          Servicing with water wash Top-up,R Engine oil (Bajaj DTSI 10000 oil) Top-up Top-up Top-up Oil strainer Centrifugal oil filter Air cleaner element* & air filter cover ‘O’ ring. Drain tube cleaning. In-line fuel filter...
  • Page 31 Periodic Maintenance & Lubrication Chart Recommended frequency - Service interval & Kms 10th 11th 12th 13th 14th 15th 16th Remarks 39500 49500 69500 34500 44500 54500 59500 64500 74500 35000 40000 45000 50000 55000 60000 65000 70000 75000 Ensure to prevent water entry in Petrol tank, Silencer & ...
  • Page 32 Periodic Maintenance & Lubrication Chart Recommended frequency - Service interval & Kms Servicing Activities / Check (Free) (Free) (Free) points 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 Engine breather tube for cracks. EVAP system Hoses- check for cracks Engine oil cooler fins Engine foundation silent bushes for cracks Silencer drain hole cleaning...
  • Page 33 Periodic Maintenance & Lubrication Chart Recommended frequency - Service interval & Kms 10th 11th 12th 13th 14th 15th 16th Remarks 34500 39500 44500 49500 54500 59500 64500 69500 74500 40000 50000 70000 75000 35000 45000 55000 60000 65000 Replace if required. Drain EVAP "Y"...
  • Page 34 Periodic Maintenance & Lubrication Chart Recommended frequency - Service interval & Kms Servicing Activities / Check (Free) (Free) (Free) points 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 Starter motor & starter relay connections Check fault code, Clear fault history, Update latest hex file if applicable Sealed Drive chain wear* –...
  • Page 35 Diesel+SAE 90 oil ration of 50:50 & lubricate by SAE 90 oil.(Customer to use OKS chain lub spray at every 500 kms) Use recommended AP grease. Applicable for Avenger 220 Cruise. Replace if required. Use Limaplex grease for C,CL,L C,CL,L...
  • Page 36 Periodic Maintenance & Lubrication Chart Recommended frequency - Service interval & Kms Servicing Activities / Check (Free) (Free) (Free) points 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 CL,L Rear brake cam CL,L CL,L CL,L CL,L CL,L CL,L 1.Check source of leakages if any in the brake...
  • Page 37 Periodic Maintenance & Lubrication Chart Recommended frequency - Service interval & Kms 10th 11th 12th 13th 14th 15th 16th Remarks 39500 49500 69500 34500 44500 54500 59500 64500 74500 35000 40000 45000 50000 55000 60000 65000 70000 75000 Use AP grease. CL,L CL,L CL,L CL,L...
  • Page 38 Periodic Maintenance & Lubrication Chart Recommended frequency - Service interval & Kms Servicing Activities / Check (Free) (Free) (Free) points 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 Tyre air pressure. Mirror position & joint firmness. All fasteners tightness, few are 1.Front &...
  • Page 39 Periodic Maintenance & Lubrication Chart Recommended frequency - Service interval & Kms 10th 11th 12th 13th 14th 15th 16th Remarks 39500 49500 69500 34500 44500 54500 59500 64500 74500 35000 40000 45000 50000 55000 60000 65000 70000 75000 Ensure model wise tyre air pressure. Use model wise torque values.

  • Page 40: Non Use Maintenance

    Non-Use Maintenance Non-use maintenance is necessary if a vehicle wheels. remains off road for a longer duration (more • Do not apply oil on front brake disc, to than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts use maintenance carried out before storing during storage, do not attempt to clean it the vehicle will prevent the vehicle from...

  • Page 41: Delivery Certificate

    Delivery Certificate FRAME NO. ENGINE NO. Sold on.: Customer’s Name Mr/Mrs/Miss : Address Contact No. : I have taken possesion of motorcycle along with the following items. 1. Owner's Manual 5. Standard Accessories 2. 2 nos of key 6. Battery Make ___________ Sr.

  • Page 42: Warranty Scope & Limit

    Bajaj Auto Limited undertake no liability in the matter of Every possible care and precaution has been taken to consequential loss or damage caused due to the failure of ensure quality in respect of the material &...
  • Page 43 4. Usage of only recommended engine oil warranty. “Bajaj DTS-i 10000” at specified frequency for drain 5. All consumables like Engine oil, Fork oil, Brake Oil, interval of 10,000 kms. & engine oil level top-up at Grease etc.
  • Page 44 Auto Limited, such use prematurely affects the transportation. performance and reliability of the vehicle. Bajaj Auto Limited reserves the right to make any changes in 11. Parts of the vehicle that have been altered and design or to add any improvements on the vehicle at any...

  • Page 45: Battery Warranty Card

    BATTERY WARRANTY CARD MAKE OF BATTERY : ......MFG. CODE OF BATTERY : SR.NO.: TYPE OF BATTERY : DATE OF SALE : NAME OF OWNER AND ADDRESS : TYPE OF VEHICLE : REG. NO.: FRAME NO.: ENGINE NO.: SERVICE RECORD * Code For Remarks: Specific Dealer’s Stamp...
  • Page 46 TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS IN CASE OF CLAIM Name of Dealer & Code :__________________________________________________________________ __________________________________________________________________________________________ Date of claim :________________________________________________Battery Type :_______________ Serial No. :__________________________________________________Date of Fitment :______________ Failure Mode (Please tick as applicable) • Loose connection •...

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Avenger 220 street

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