Bajaj Pulsar N160 Owner's Manual
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Bajaj Pulsar N160 Owner's Manual

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Owner's Manual

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Summary of Contents for Bajaj Pulsar N160

  • Page 1 Owner’s Manual...
  • Page 2 Doc. No. 71120183 REV. 01 JUNE 2022...
  • Page 3 Bajaj Dealers, who are well equipped with all necessary facilities / genuine parts / oil and trained manpower to ensure the best care for your Pulsar. Your Pulsar N160 BS VI comes with a warranty of 5 Years or 75 000 Kms, whichever occurs earlier from the date of sale.

  • Page 4: Table Of Contents

    Description 1. Technical Specifications..........1 2. Identification Data ............. 4 3. Location of Parts ............5 4. Steering cum Ignition lock .......... 6 5. Fuel Tank Cap ............7 6. Speedometer Details ..........8 7. Speedometer Setting ..........14 8. Control Switches ............16 9.
  • Page 5 Parameter Specifications Engine 4 Stroke, Single Cylinder Bore x Stroke 58 mm x 62.38 mm Engine Displacement 164.82 cc Compression Ratio 10.3 ± 0.3 :1 Idling Speed 1400 + 100 RPM Max. Net Power 16 PS at 8750 RPM Max. Net Torque 14.65 Nm at 6750 RPM Ignition System Fl System...
  • Page 6 Parameter Specifications Fuel Tank Capacity Full 14 Liters (No Reserve) Dimensions Length 1989 mm Width 743 mm Height 1050 mm Wheel base 1358 mm Ground Clearance 165 mm Tyre & Tyre Pressure Front Tyre 100/80-17,52P Tubeless Rear Tyre 130/70-17,62P Tubeless Front 1.75 Kgf/cm (25 PSI) Rear (Solo)
  • Page 7 Parameter Specifications Position Lamp Turn Signal Indicator Neutral Indicator LED-Green Hi-Beam Indicator LED-Blue Speedometer Illumination LCD-Blue Fuel Level Indicator LCD Bars Malfunction Indicator LED-Yellow Low Oil Pressure Indicator LED-Red Low Battery Indicator LED-Red REV Indicator LED-Yellow Service Reminder Side Stand Indicator LED-Red ABS Indicator LED-Yellow...
  • Page 8 Engine Number Location The frame & Engine serial numbers are used to register the motorcycle.They are the unique Alpha-Numeric codes to On LH Side Crankcase Near Change lever (Alpha-Numeric - 11 Digits) identify your particular vehicle from others of the same model &...

  • Page 9: Location Of Parts

    LOCATION OF PARTS Front Brake Mobile Rider Grab Pillion Lever Charging Seat Handle Seat Socket Tail LED Head Lamp Lamp Rear Front Shock Fork Absorber Reflex Reflector Front Disc Belly Pan Rear Disc Rear Brake Engine Oil Level Pedal Inspection Window...

  • Page 10: Steering Cum Ignition Lock

    Steering locking on handle position left hand side only. Steering cum Ignition Lock : To Unlock the Steering: Insert the key in steering cum ignition It has three positions lock. Push & Rotate it clockwise to "OFF" or "ON" position. Key: A common key is used for 'Steering cum Ignition lock', 'Fuel tank cap' &...

  • Page 11: Fuel Tank Cap

    SOP to prevent fuel stains on petrol tank • After petrol refilling & before shutting the cap wipe the spilled petrol from the painted areas around the cap by soft dry cotton cloth. • Shut and lock the cap fully. •...
  • Page 12 14/15...
  • Page 13 Speedometer display will work when Ignition switch is in ‘ON’ 10. Set Button: Set button used for toggling between ODO to position. IFE, Trip1 to AFE1,Trip2 to AFE2,DTE to distance to next 1. Tachometer Dial: It shows engine speed in RPM. service and clock setting.

  • Page 14: Speedometer Details

    SPEEDOMETER DETAILS Instructions : 17. Service Reminder ( ): 'Wrench' symbol glows when ODO Incase Low battery indicator, Low oil pressure indicator, Malfunction meter reading reaches to set Kms. It indicates vehicle is due indicator, ABS indicator gets ON during vehicle running, bring the for periodic service.
  • Page 15 DETAILS - IFE & ODO Condition Ignition switch is ON & Set push button not pressed. Following display will be shown by digital speedometer. 1. IFE (Instantaneous Fuel economy): This will indicate fuel 3. Fuel Level Indicator: Fuel level is shown by digital economy in km/L.
  • Page 16 DETAILS - AFE1, TRIP1 / AFE2, TRIP2 Procedure to set AFE1 & TRIP1: Procedure to set AFE2 & TRIP2: Ignition switch is ON & Set push button pressed for Ignition switch is ON & Set push button pressed for less than 1 sec. - TRIP1 mode gets selected & less than 1 sec.
  • Page 17 DTE & TRIP DTE (Distance to empty): It indicates the estimated distance that the vehicle can travel under current fuel economy & fuel level condition. DTE calculation is independent of TRIP and based on AFE for distance covered for last 25 Kms. Max count of DTE is 990 Km.
  • Page 18 2. Service Reminder Reset ( ): 'Wrench' symbol glows when Service Reminder ODO meter reading reached to set Kms. This icon will glow at- 1st : 450 Kms 2nd: 4450 Kms 3rd: 9450 Kms 4th: 14450 Kms & subsequently at each 5000 Kms. Mode Note: Bring the motorcycle at authorised BAL dealership for re-setting the service reminder icon.

  • Page 19: Speedometer Setting

    SPEEDOMETER SETTING / MOBILE CHARGER Press mode & set ‘:’ stops blinking button together for Digits HH starts blinking. more than 3 sec. Press mode button for Hour digits will increase. less than 1 sec Charger Cap Press set button for HH value will be stored HH value will be stored 1 sec.
  • Page 20 D. Pass Switch : Press the switch to put ‘ON’ Hi Beam. It is used to give signal to vehicles coming from opposite side while overtaking. A. High/Low Beam Switch: When headlight is ON, High or Low beam can be selected with this switch.
  • Page 21 CONTROL SWITCH RH - AHO AHO (Automatic Headlight ‘ON’) There is no ‘Light Switch’ on RH control switch. Ignition switch ‘ON’ Speedometer illumination Engine ‘OFF’ will get ‘ON’ In addition to above Hi-beam will get ‘ON’ & Effect of pressing high beam indicator will ‘Pass switch’...
  • Page 22 CONTROL SWITCH RH - DRL G. Light Switch: It has 2 positions. When ignition switch is ‘ON’, lighting system will work as per given table. : Tail lamp will get ‘ON’. DRL ‘ON’ (High Intensity) : Head lamp, Tail lamp, Number Plate lamp & Speedometer illumination will get ‘ON’.
  • Page 23 First Aid kit Location • It is located on RH side of Seat Cowl below the ‘Pillion seat’ Screw Driver Location Removal of Pillion Seat • Insert Key into lock (A). • Turn the key clock wise. • Lift front end of 'Pillion seat' Tool Kit Location •...

  • Page 24: Rider Seat / Battery / Fitment Of Rider & Pillion Seat

    RIDER SEAT / BATTERY / FITMENT OF RIDER & PILLION SEAT Removal of Rider Seat Fitment of 'Rider Seat' • First remove 'Pillion seat'. • Match the mating part (Al of 'Rider seat' with slot (B). • Lift & pull backward rear end of 'Rider Seat'. •...

  • Page 25: Antilock Braking System (Abs)

    ANTILOCK BRAKING SYSTEM (ABS) • Single Channel / dual channel ABS System is fitted in these • Always slow down when cornering. The anti-lock brake vehicles system cannot prevent accidents resulting from excessive • Single Channel ABS means ABS is fitted on Front wheel speeds.
  • Page 26 / INSTRUCTIONS FOR CUSTOMER Before riding motorcycle be sure to check following items. • Correct ination pressure in both tyres. Adequate tyre Please give proper importance to these checks and perform all tread depth - no cracks / cuts. of them before riding motorcycle. If any irregularities are found •...
  • Page 27 • As the clutch starts to engage, open the throttle a little more, giving the engine just enough rpm to keep • Incase of battery discharged condition please bring the it from stalling. vehicle to bajaj authorised workshop for repairs.
  • Page 28 4. Braking & Stopping the Vehicle: • Close the throttle completely, leaving the clutch engaged (except where shifting gears) so that the engine braking will 57 km/h help slow down the motorcycle. 45 km/h • Shift down one gear at a time so that you are in Neutral when 33 km/h you come to a complete stop.
  • Page 29 Whenever vehicle is fallen down, remove plug of ‘Y’ connecter • Do Not REV engine in standstill condition. drain tube & drain out accumulated petrol. 7. Running IN Proper running-in is important for the better life & trouble free performance of the vehicle. •...

  • Page 30: Engine Oil

    Fuel Saving Tips: A well maintained vehicle and good driving can contribute a lot to the saving of petrol. Following are a few simple fuel saving tips. Always maintain minimum 3 Liter Fuel Petrol in fuel tank. • Avoid harsh braking. •...
  • Page 31 • Always wear Helmet while driving or riding. Your helmet • It is suggested to customer to take appropriate care in area of heavy monsoon or high rainfall area. The should conform to Indian standards. appropriate surface preventive coat to avoid rusting / •...
  • Page 32 Recommended Engine Oil: Always insist on Bajaj DTS-i Engine Oil for optimum engine performance and warranty benefits. It is a specially formulated oil for vehicles with DTS-i engines. Recommended Engine oil Model BS6 Compliant Bajaj DTS-i 10W40 Pulsar N160 S AE 10W40 JASO ‘MA2’ API SN •...
  • Page 33 & for better fuel consumption. Rear Tyre Model Front Tyre 28 PSI (Solo) Pulsar N160 25 PSI 32 PSI with Pillion • Tyre warranty is settled by tyre manufacturer. • Decision is taken based on tyre wear & running of vehicle.

  • Page 34: Battery

    • Environment care must be taken to dispose off the used battery. • It is always recommended to hand over the same to the Authorised battery / BAL dealer for proper disposal of the same. • When 'Low battery icon' pop-up in speedometer display, it is advised to reach Authorised battery / BAL dealer &...
  • Page 35 Drive Chain Slackness • Chain slackness will have to be adjusted whenever required. • Std. Chain slackness 20-30 mm in 1st gear or both wheels touching to ground. • Marking on chain adjusters should be identically positioned on both sides. Spark Plug •...
  • Page 36 500 Km. noise of steel ball inside heard uniformly. • Sealed chain lubrication can easily be done by owners using Bajaj • Hold spray can at the back of rear sprocket with extension tube 'Chain Lube Spray Can' available with Bajaj dealers.
  • Page 37 Front & Rear Brake Fluid Level • Always ensure that brake fluid level is above 'MIN' mark given on inspection Window. • Front brake fluid reservoir is located on RH side of Handle • Incase of level drop, use only DOT-4 brake fluid (from bar.
  • Page 38 Service Coupon Please follow following procedure : - • Please provide your mobile number to Dealer at the time of buying of new Bajaj Vehicle. In case of change in mobile number, please update to • Dealer / ASD. •...
  • Page 40        Servicing with water wash Engine oil (Bajaj DTSI 10000 oil) Top-up Top-up Top-up Oil strainer Engine oil filter Air cleaner element** with ‘O’ ring. Drain tube cleaning. Fuel Pump Nylon hoses with quick connector Spark plug clean &...
  • Page 41 Recommended frequency - Service interval & Kms 10th 11th 12th 13th 14th 15th 16th Remarks 34500 39500 44500 49500 54500 59500 64500 69500 74500 40000 50000 70000 75000 35000 45000 55000 60000 65000 Protect to prevent water entry in Petrol tank, ...
  • Page 42 Recommended frequency - Service interval & Kms (Free) (Free) (Free) Activities / Check Points 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 Wiring harness connections, routine & Conduit C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T / PVC sleeve / Tie band inspection. Battery connections &...
  • Page 43 Recommended frequency - Service interval & Kms 10th 11th 12th 13th 14th 15th 16th Remarks 34500 39500 44500 49500 54500 59500 64500 69500 74500 40000 50000 70000 75000 35000 45000 55000 60000 65000 Damaged conduit / PVC sleeves protection by C,A,T C,A,T C,A,T...
  • Page 44 Recommended frequency - Service interval & Kms Activities / Check (Free) (Free) (Free) points 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 Main Stand & Side stand pivot pin CL,L Steering play Steering stem bearing & Cap steering bearing C,CL,L C,CL,L C,CL,L...
  • Page 45 Recommended frequency - Service interval & Kms 10th 11th 12th 13th 14th 15th 16th Remarks 34500 39500 44500 49500 54500 59500 64500 69500 74500 40000 50000 70000 75000 35000 45000 55000 60000 65000 Use recommended AP grease. CL,L CL,L Replace if required. Use Limaplex HTX3 grease for lubrication C,CL,L C,CL,L C,CL,L...
  • Page 46 Recommended frequency - Service interval & Kms (Free) (Free) (Free) Activities / Check Points 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 General lubrication – Clutch lever / Rear brake pedal Front & Rear Tyre air pressure. Mirror position &...
  • Page 47 Recommended frequency - Service interval & Kms 10th 11th 12th 13th 14th 15th 16th Remarks 39500 49500 69500 74500 34500 44500 54500 59500 64500 40000 50000 70000 75000 35000 45000 55000 60000 65000 Use recommended AP grease. Use Tyre pressure gauge Recommended Torque values Front &...

  • Page 48: Non Use Maintenance

    **For Battery : Non-use maintenance is necessary if a vehicle remains off road for a. Remove battery and keep it on wooden plank, in properly a longer duration (more than 15 days**). The correct and careful ventilated area. non-use maintenance carried out before storing the vehicle will b.
  • Page 50 “Pulsar N160 BS VI” motorcycle manufactured by us. Bajaj Auto Limited undertake no liability in the matter of consequential loss or damage caused due to the failure of Every possible care and precaution has been taken to the parts. Delay, if any, at the repairing workshop in ensure quality in respect of the material &...
  • Page 51 6. Any defect arising above consumables “Bajaj DTS-I 10000 10W40” at specified frequency changed as per scheduled or if used other than the for drain interval of 10,000 kms. & engine oil level recommended one. top-up at 5000 kms. 7. Never drive your bike through flooded roads or a flooded 5.
  • Page 52 This warranty is the entire written warranty given by Bajaj sole judgement of the Bajaj Auto Limited affects its Auto Limited for “Pulsar N160 BS VI” motorcycle’ and no other dealer or its or his agent or employee is authorised to performance and reliability.
  • Page 53 Age Months...
  • Page 54 USE ONLY BAJAJ GENUINE PARTS Top up B S -6 pl ia co m bottle...

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