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Avalon 996 Extended Owner's Manual

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Summary of Contents for Avalon 996 Extended

  • Page 1: Introduction

    93508064...

  • Page 2: Safety Precautions

    SAFETY PRECAUTIONS ¥ VIEWING DOOR MUST BE CLOSED AND ¥ NEVER BLOCK FREE AIRFLOW THROUGH LATCHED DURING OPERATION. OPEN VENTS. ¥ THE APPLIANCE IS DESIGNED AND ¥ ASHES MUST BE DISPOSED OF IN A METAL APPROVED FOR BURNING OF WOOD ONLY. CONTAINER WITH A TIGHT FITTING LID, AND THE BURNING OF ANY TYPE FUEL OTHER PLACED ON A NON-COMBUSTIBLE...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page IMPORTANT INFORMATION INTRODUCTION............................1 SAFETY PRECAUTIONS........................... 2 FEATURES AND SPECIFICATIONS ......................4 CHIMNEY INFORMATION & REGULATIONS ....................5 The 3-Foot, 2-Foot, 10-Foot Rule ......................5 Factory-Built Chimneys ........................6 Determining the Distance Between the Chimney and Combustibles.............. 6 Masonry Chimneys ..........................

  • Page 4: Features And Specifications

    FEATURES AND SPECIFICATIONS * EPA Phase II Approved CONVENIENT * 1.7 Cubic Foot Firebox Capacity HIGH HEAT OUTPUT * 3/16" and 1/4" Steel Plate Construction * Long Burn time - Up to 9 Hours VERSATILE * Heavy Duty Firebrick Lining * Conveniently Located Single Combustion CLOSE CLEARANCES Air Control...

  • Page 5: Chimney Information & Regulations

    CHIMNEY INFORMATION & REGULATIONS Whether you install your wood heating appliance with a factory-built chimney or masonry chimney, there are certain rules that must be followed. The following guidelines for chimney installation are included in this manual to augment the information supplied with either the manufacturer's information for factory-built chimneys or to insure that your present masonry chimney is suitable for this wood heating appliance.

  • Page 6: Factory-Built Chimneys

    CHIMNEY INFORMATION & REGULATIONS (Cont.) Factory-Built Chimneys Depending on the manufacturer and where the chimney is to be installed, special supports, roof assemblies, radiation shields, or locking bands may be supplied as a part of the chimney system. The manufacturer's installation instructions, which are reviewed by the listing agency, specifies when and where each of these components must be used.

  • Page 7: Masonry Chimneys

    CHIMNEY INFORMATION & REGULATIONS (Cont.) Determining the Distance Between the Chimney and Combustibles (Continued) Installers may find it convenient to create hole cut-out templates for pitches common to their area rather than performing the calculations or using a trial "cut and measure" system for each installation. Carefully read the specifications, as minimum clearances other than 2 inches are sometimes required by the manufacturer.

  • Page 8: Freestanding Optional Equipment

    FREESTANDING OPTIONAL EQUIPMENT Your Avalon 996 appliance comes completely assembled. The options available for the freestanding method of installation are listed below and require assembly. 1. Pedestal (With Solid Oak Trim) 2. Leg Kit, Steel 3. Leg Kit, Brass 4. Leg Kit, Cast 5.
  • Page 9 5. Avalon Blower, Rear (For Use With Pedestal Only) The Avalon rear blower is designed to improve the natural convection of this stove by pushing air through the convection chamber of the stove and causing the heated air to exit through the vent along the top of the stove.
  • Page 10 Remove these knock-outs for the universal rear blower. Do not remove. This knock-out is on some models for the Avalon rear blower. Do not remove. The front knock-out is for the outside air connection. Page 10...
  • Page 11 FREESTANDING OPTIONAL EQUIPMENT (Continued) 6. Universal Blower, Rear (Continued) 2. Feed the two wires coming from the thermodisk assembly through the stove and out the left side knock-out that was removed in step 1. Take the thermodisk assembly and insert it directly below the ashlip into the left side of the air intake.
  • Page 12 FRONT OF STOVE Rear of Blower Assembly (Side View) Avalon Stove or Insert 2. Plug in the blower and test its operation. It should blow air out of the vents on top of the appliance. The blower is turned off by turning it all the way counter-clockwise. Each click clockwise will increase the speed of the blower.
  • Page 13 FREESTANDING OPTIONAL EQUIPMENT (Continued) 8 & 9. Outside Air Kit (Pedestal Only) and Outside Air Boot (Legs Only) The outside air kit and boot are options that allow the stove to use outside air for combustion instead of room air. This is a requirement for mobile home installations. Both the outside air kit and boot work in the same fashion.

  • Page 14: Preparation For Installation - Freestanding

    PREPARATION FOR INSTALLATION - FREESTANDING READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. PREPARATION: 1. Remove all tape and packaging. 2. Remove the wood shipping frame from around and under the appliance. 3.

  • Page 15: Freestanding Installation - Specifications

    FREESTANDING INSTALLATION - SPECIFICATIONS REQUIRED FLOOR PROTECTION: 6 " Front = 16" NOTE: Front floor protection is 6 " measured from the door opening. Sides = 6" Back = 6" 16" From Door Opening CLEARANCE TO COMBUSTIBLES: Single Wall Connector Flush Extended Backwall...

  • Page 16: Side View

    FREESTANDING INSTALLATION - SPECIFICATIONS (Cont.) TOP VIEW 996 Flush Top Flue 996 Extended 45 Flue 25 5/8" 25 5/8" 12 13/16" 12 13/16" 3 5/8" 4" 15" 3/8" 3/8" 3/8" 1/8" 1/8" Firebox Front Firebox Front SIDE VIEW 996 Flush Top Flue...

  • Page 17: Freestanding Installation

    FREESTANDING INSTALLATION Standard Ceiling Installation When installing a freestanding stove into a residence with a standard ceiling, certain precautions should be taken to insure a safe installation. The directions below illustrate one way to install your freestanding stove into a standard ceiling with a factory-built chimney. There are several other alternative methods. Check with your dealer or installer for information on other options available to you.

  • Page 18: Cathedral Ceiling Installation

    FREESTANDING INSTALLATION (Cont.) Cathedral Ceiling Installation When installing a freestanding stove into a residence with a cathedral ceiling, certain precautions should be taken to insure a safe installation. The directions below illustrate one way to install your freestanding stove into a cathedral ceiling with a factory-built chimney. There are several other alternative methods. Check with your dealer or installer for information on other options available to you.

  • Page 19: Horizontal Installation Into Factory-Built Chimney

    FREESTANDING INSTALLATION (Cont.) Horizontal Installation Into Factory-Built Chimney When installing a freestanding stove into a residence with horizontal connection to a factory-built chimney, certain precautions should be taken to insure a safe installation. The directions below illustrate one way to install your freestanding stove with a horizontal installation into a factory-built chimney. This requires the use of an insulated tee, a wall support, wall closure plate, wall bands, roof flashing, storm collar and chimney cap.

  • Page 20: Hearth Stove Installation Using A Positive Connection

    FREESTANDING INSTALLATION (Cont.) Hearth Stove Installation Using a Positive Connection When installing a freestanding stove into a masonry fireplace that is using a positive connection, certain precautions should be taken to insure a safe installation. The advantages of this type of connection are excellent chimney draft and ease of cleaning.
  • Page 21 FREESTANDING INSTALLATION (Cont.) Hearth Stove with Positive Connection (Continued) Stainless Steel Chimney Liner System Follow Liner Manufacturer's Instructions on Installation and Support Combustible Mantle Airtight Insulated Clean-Out Remove Damper or Wire it Open Min. 18" Block-off Plate or Damper Adapter (Optional) 996 Flush Top Flue Shown Here Ð...

  • Page 22: Hearth Stove Installation Using A Direct Connection

    FREESTANDING INSTALLATION (Cont.) Hearth Stove Installation Using a Direct Connection Using the direct connection between your hearth stove and masonry chimney allows you to use your existing chimney with a minimum of installation work. An airtight seal must be made with a block-off plate to insure that your chimney will draw the smoke out of the appliance.
  • Page 23 FREESTANDING INSTALLATION (Cont.) (Continued) Hearth Stove with Direct Connection Stainless Steel Chimney Connector Must Extend 1' past the Block-off Plate or to the Flue Liner Airtight Insulated Clean-Out Combustible Mantle Remove Damper or Wire it Open Min. 18" Block-off Plate or Damper Adapter 996 Flush Top Flue Shown Here Ð...

  • Page 24: Hearth Stove Installation Using A Horizontal Connection

    FREESTANDING INSTALLATION (Cont.) Hearth Stove Installation Using a Horizontal Connection When installing a freestanding stove into a masonry fireplace that is using a horizontal connection, certain precautions should be taken to insure a safe installation. A block-off plate is not needed for this type of installation because the seal can be maintained simply by closing the damper and sealing with a non- combustible material.
  • Page 25 FREESTANDING INSTALLATION (Cont.) Hearth Stove Installation Using a Horizontal Connection (Continued) Minimum Clearance from Chimney Flue Liner Connector to with 18" Unprotected Ceiling Required Airspace Listed or Approved Thimble Assembly Combustible Wall 1" Clearance for Airtight Completely Insulated Exterior Chimney Combustible Clean-Out or 2"...

  • Page 26: Mobile Home Installation

    FREESTANDING INSTALLATION (Cont.) Mobile Home Installation When installing a wood burning stove in your mobile home you must follow the same procedures and regulations outlined in the sections "PREPARATION FOR INSTALLATION - FREESTANDING " and "FREESTANDING INSTALLATION - SPECIFICATIONS". NOTE: You may not install a wood burning stove in the bedroom of a mobile home. Follow the directions for installation according to the type of chimney installed (factory-built chimney with either a standard ceiling, cathedral ceiling, or horizontal outside chimney).

  • Page 27: Alcove Installation

    FREESTANDING RESIDENTIAL INSTALLATION (Cont.) Alcove Installation If you are installing your appliance into an alcove, you must follow all of the directions for the type of installation (e.g. standard ceiling installation, cathedral ceiling installation, etc.) you are using and follow the additional specifications listed below.

  • Page 28: Insert Optional Equipment

    INSERT OPTIONAL EQUIPMENT Your Avalon 996 appliance comes completely assembled. The options available for the insert method of installation are listed below and require assembly. 1. Surround Panels - 8", 10", and 12" Sizes (Includes Insulation) 2. Surround Panel Brass Trim (Included with Surround Panels) 3.
  • Page 29 Mounting Angle The top mounting angle is not used on the 996 Extended 45 Flue model. Instead, the brass trim that runs along the top of the insert must be removed to allow the top panels to slide over the mounting flange.

  • Page 30: Insulation Installation Instructions

    INSERT OPTIONAL EQUIPMENT (Continued) 1. Surround Panels (Continued) INSULATION INSTALLATION INSTRUCTIONS The installation of the insulation is required only for face seal connections. Direct and positive connections do not require the insulation to be installed. Refer to the owner's manual for more details on the type of installations available and the items that are required for each type of installation.
  • Page 31 FRONT OF STOVE Rear of Blower Assembly (Side View) Avalon Stove or Insert 2. Plug in the blower and test its operation. It should blow air out of the vents on top of the appliance. The blower is turned off by turning it all the way counter-clockwise. Each click clockwise will increase the speed of the blower.

  • Page 32: Preparation For Installation - Masonry Fireplace Insert

    PREPARATION FOR INSTALLATION - MASONRY FIREPLACE INSERT READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. PREPARATION: 1. Remove all tape and packaging. 2.

  • Page 33: Masonry Fireplace Insert - Specifications

    FIREPLACE INSERT - SPECIFICATIONS LOCATION OF FLUE COLLAR DIMENSIONS REQUIRED FOR INSTALLATION INTO FIREPLACE AND PANEL SIZING. WHEN INSTALLING THE 996 EXTENDED 45 FLUE, MAKE ALLOWANCE FOR THE DISTANCE THAT THE 45 ELBOW WILL EXTEND PAST THE BACK OF THE INSERT.
  • Page 34 FIREPLACE INSERT - SPECIFICATIONS (Continued) FLOOR PROTECTION: Hearth of 38 5/8" width and 18" depth when the insert is in place (see "E" and "F" below). CLEARANCE TO COMBUSTIBLES: Flush Extended Flue Flue A. Adjacent 14" 14" COMBUSTIBLE MANTLE Sidewall to Insert Combustible Surface B.

  • Page 35: Masonry Fireplace Insert Installation

    MASONRY FIREPLACE INSERT INSTALLATION Installation Using a Direct Connection Using the direct connection between your insert and masonry chimney allows you to use your existing chimney with a minimum of installation work. An airtight seal must be made with a block-off plate to insure that your chimney will draw the smoke out of the appliance.
  • Page 36 Block-off Plate Insulation Optional Surround Panel Non-Combustible Material 996 Extended 45 Flue Shown Here Ð Follow the clearances for the 996 Flush Top Flue 18" Min. when that model is used. Follow the directions on the previous page for installation.

  • Page 37: Installation Using A Positive Connection

    MASONRY FIREPLACE INSERT INSTALLATION (Cont.) Installation Using a Positive Connection Using a positive connection between your insert and masonry chimney allows you to use your existing masonry chimney to support a new factory-built chimney liner. The advantages of a positive connection are excellent chimney draft and ease of cleaning.
  • Page 38 Insulation (Optional) Optional Face Seal Non-Combustible Material 996 Extended 45 Flue Shown Here Ð Follow the clearances for the 996 Flush Top Flue 18" Min. when that model is used. 9. To install the surround panels, follow the directions listed in the section "INSTALLING SURROUND PANELS"...

  • Page 39: Installation Using A Face Seal Connection

    (Required) Face Seal (2" to 2 1/2" Overlap) Non-Combustible Material 996 Extended 45 Flue Shown Here Ð Follow the clearances for the 996 Flush Top Flue when that model is used. 18" Min. Follow the installation instructions in reverse order for periodic inspection and cleaning.

  • Page 40: Installation Of A Fireplace Block-Off Plate

    INSTALLATION OF A FIREPLACE BLOCK-OFF PLATE A block-off plate is used to prevent the exhaust going into a masonry fireplace from entering the inside of the house. It ensures a tight seal between the masonry fireplace and the stove pipe leading through it. A properly made block-off plate, coupled with either a positive or direct connection, provides the wood heating appliance with a vacuum draw that pulls the flue gases out of the appliance and out the top of the chimney.
  • Page 41 INSTALLATION OF A FIREPLACE BLOCK-OFF PLATE (Continued) Measurement "A" Measurement "C" } 2 " Measurement "B" 5. Bend the sheet metal as indicated on the template at a 45 degree angle on each side after cutting the sheet metal (This 2" lip will allow you to screw this plate into the smoke chamber inside your fireplace).

  • Page 42: Zero Clearance (Metal) Fireplace Installation

    If evidence of deterioration is noted, the insert should not be installed until after repairs have been made. Your Avalon 996 is listed for installation into the following brands of zero clearance (metal) fireplaces. ¥ Marco ¥...

  • Page 43: Zero Clearance (Metal) Fireplace - Specifications

    ZERO CLEARANCE (METAL) FIREPLACE - SPECIFICATIONS LOCATION OF FLUE COLLAR DIMENSIONS REQUIRED FOR INSTALLATION INTO FIREPLACE AND PANEL SIZING. WHEN INSTALLING THE 996 EXTENDED 45 FLUE, MAKE ALLOWANCE FOR THE DISTANCE THAT THE 45 ELBOW WILL EXTEND PAST THE BACK OF THE INSERT.
  • Page 44 ZERO CLEARANCE (METAL) FIREPLACE - SPECIFICATIONS (Continued) FLOOR PROTECTION: Hearth of 38 5/8" width and 18" depth when the insert is in place (see "E" and "F" below). CLEARANCE TO COMBUSTIBLES: Flush Extended Top Flue Flue A. Adjacent 30" 30" COMBUSTIBLE MANTLE Sidewall to Insert Combustible Surface...

  • Page 45: Zero Clearance (Metal) Fireplace Installation

    ZERO CLEARANCE (METAL) FIREPLACE INSTALLATION Your new wood burning insert is approved for use in suitable zero clearance (metal) fireplaces. Make sure to follow all of the steps listed below to insure proper installation. The installation technique below illustrates one way of installing your insert. Check with your dealer or installer for information on other installation options available to you.
  • Page 46 ZERO CLEARANCE (METAL) FIREPLACE INSTALLATION (Continued) 6. After the plate has been trimmed, drill four 1/8" BLOCK-OFF PLATE holes in the plate as shown. These holes will be used for mounting the plate to the inside of the fireplace. 14" 7.

  • Page 47: Operating Your Appliance

    OPERATING YOUR APPLIANCE Location and Use of Controls Combustion Air Control The Combustion Air Control is located on the lower right side. It is controlled by rotating it up and down. When it is completely down, it is in the fully closed position. In the upwards position it is in the fully open position, allowing for the most amount of air into the firebox, increasing combustion.

  • Page 48: Burning Procedure

    Do not open the door of your appliance when the air control inlet is fully closed. There is a possibility with a solid fuel burning appliance that doing so could result in a sudden flash of flames as the fire ignites with oxygen. However, your Avalon 996 has been thoroughly safety tested to reduce this possibility.

  • Page 49: Burning Your Appliance Efficiently

    OPERATING YOUR APPLIANCE (Continued) Burning Your Appliance Efficiently Your Avalon 996 is designed to heat your home efficiently with the lowest amount of creosote build-up and pollutants emitted. The following steps provide a guideline to efficient burning: On cold days, when you wish for high heat output from your appliance, load the appliance fully after the fire has been established and burn at a medium-high to high burn mode.

  • Page 50: Wood

    OPERATING YOUR APPLIANCE (Continued) Wood This appliance is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when you burn air dried, seasoned hardwoods as compared to softwoods or to green or freshly cut hardwoods. DO NOT BURN treated wood, garbage, solvents, trash, coal, cardboard, colored paper, or wax impregnated logs (i.e.

  • Page 51: Seasoning Wood

    OPERATING YOUR APPLIANCE (Continued) Wood (Continued) Wet wood not only causes more work for you due to the increase in weight making it more burdensome to carry, but most importantly it will not burn as efficiently. You will receive less heat output from a wet piece of wood because it wastes energy evaporating the water, energy that should be used for heating your home.
  • Page 52 OPERATING YOUR APPLIANCE (Continued) Seasoning Wood (Continued) Place firewood in an open area to obtain rapid drying and to prevent deterioration. Preferably, put a cover on the top tier of wood. If you cut trees in summer, let them lie for a week. The leaves will draw moisture from the wood and dry it more quickly than if you limb the tree immediately.

  • Page 53: Storing Wood

    OPERATING YOUR APPLIANCE (Continued) Seasoning Wood (Continued) The bathroom scales can be used to check if firewood is still seasoning. Weigh a basket or bag of a few pieces of firewood. Place them back in the wood pile as an identified unit. Then weigh them again in about a month.
  • Page 54 OPERATING YOUR APPLIANCE (Continued) Storing Wood (Continued) If sufficient space is available under a roof, seasoning and storage can be accomplished in one handling. This practice eliminates the extra handling of moving wood that has been dried outside into a covered storage area.
  • Page 55 OPERATING YOUR APPLIANCE (Continued) SAFETY IN OPERATION The Following Safety Rules Should Be Followed Whenever Using Your Appliance: Do not use this appliance for any purpose other than heating. Burn solid wood fuels only. Never use gasoline, gasoline-type lantern fuel, kerosene, engine oil, charcoal lighter fluid, or similar liquids to start or "freshen up"...

  • Page 56: Care And Maintenance

    BRASS CLEANING Your Avalon 996 may come with a solid brass door, ashlip trim and panel trim, which will require periodic attention to retain its luster. Use a non-abrasive polish, such as "FLITZ" on the solid brass door and clean it only when it is cool.
  • Page 57 CARE AND MAINTENANCE (Continued) DOOR AND GLASS GASKET INSPECTION A damaged or deteriorated glass or door gasket will allow air to enter the appliance through the space between the door and firebox. This will allow smoke to enter the room and hamper efficient burning. Inspect the door gasket to make sure it is flexible and completely intact.
  • Page 58 CARE AND MAINTENANCE (Continued) CHECK FOR CREOSOTE (Continued) 2. Burn the appliance with the combustion air control wide open for about 20 minutes every time you add fresh wood. This allows the wood to achieve the charcoal stage faster and burns the wood vapors which might otherwise be deposited within the system.

  • Page 59: Before Calling For Service

    BEFORE CALLING FOR SERVICE SAVE TIME AND MONEY - CHECK THIS LIST BEFORE YOU CALL FOR SERVICE To eliminate unnecessary service calls, first read all the instructions in this manual carefully. The following checklist provides possible solutions to common occurrences that are not the result of defective workmanship or materials in this appliance.

  • Page 60: Replacement Parts And Removal Instructions

    REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS Several components inside your appliance are serviceable by you. These components are usually easy to remove and replace without special tools. Before you attempt to carry out any of these steps, be sure to read through the entire section. To order new parts, use the chart below to order the appropriate part number through your dealer.
  • Page 61 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Glass DO NOT OPERATE THE APPLIANCE WITH BROKEN OR MISSING GLASS. IF THE GLASS DOES BREAK, FOLLOW THE DIRECTIONS BELOW FOR REPLACING THE GLASS. To replace the glass, remove the glass clips on the back of the door by removing the screws. Replace only with Neoceram 5mm thick, available from your dealer.
  • Page 62 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Firebricks The firebricks inside your wood-burning appliance assist in retaining heat and create more thorough combustion inside the firebox. Occasionally one of them may crack and require replacement. The directions below are divided into three sections, each section addressing either the baffle (top) firebricks, side and back firebricks, or floor (bottom) firebricks.
  • Page 63 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Firebricks (Continued) REMOVING THE BAFFLE (TOP) FIREBRICKS AND COMPONENTS (Continued) 7. To re- Remove the ceramic assemble the blanket holder by pulling it forward and rotating it baffle downwards and out the firebricks, door.
  • Page 64 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Firebricks (Continued) REMOVING THE SIDE AND BACK FIREBRICKS (Continued) 5. When re-installing the side or back firebricks, make sure to push the firebricks all the way against the walls of the firebox. This will minimize any movement of the firebricks and reduce chipping. REMOVING THE FLOOR (BOTTOM) FIREBRICKS 1.
  • Page 65 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Secondary Air Tube The secondary air tube is a tube with holes in it that runs along the top of the firebox near the front. Over time it may wear and become ineffective. The secondary air tube should be replaced if it cracks or shows severe deterioration, because it supplies air into the firebox that allows for a more efficient fire.

  • Page 66: 5-Year Warranty

    This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the AVALON appliance appliance without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.

  • Page 67: Safety Label

    SAFETY LABEL The following is a safety label that is attached to your appliance for installation purposes. It is included here in case it is removed or becomes unreadable. Page 67...

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