Checking The Adjustment Of The Hand Decompression Release Cable; Changing The Original Position Of The Clutch Lever; Checking The Oil Level Of The Hydraulic Clutch; Bleeding Of The Hydraulic Clutch - KTM 625 LC4 SUPERCOMPETITION 2002 Supplement To Owners Handbook

2
10 mm
4
5
7
9
10
Checking the adjustment of the hand decompression release
cable *
3
To check, set piston at compression, so that the valves are closed. While
1
doing this, slowly kick the kick starter through its stroke until the clicking
sound (disengaging) of the automatic decompression release can be heard.
Now the deko-lever must be operated 10 mm until resistance is felt (the
exhaust valves begin to open).
To adjust move back the protective cover
correct the adjustment screw
back protective cover.
I
F THERE IS NO PLAY IN THE DEKO
NOTE:
No adjustment need be made to the automatic decompressor.

Changing the original position of the clutch lever

The adjusting screw
position of the clutch lever, thus allowing adjustment to an optimal position
for every hand size.
Turning the adjusting screw clockwise reduces the distance between the
clutch lever and the handlebar. Turning the adjusting screw counterclock-
wise increases the distance between the clutch lever and the handlebar.
A
DJUSTMENT OF THE CLUTCH LEVER POSITION IS ONLY POSSIBLE WITHIN CERTAIN LIMITS
O
NLY TURN THE ADJUSTING SCREW MANUALLY AND NEVER APPLY EXCESSIVE FORCE

Checking the oil level of the hydraulic clutch

To check the oil level in the master cylinder of the clutch remove the
cover. For this purpose, remove screws
6
the rubber boot
der should be 4 mm below the upper edge.
If necessary, fill up with biodegradable hydraulic oil SAE 10 (e.g. Shell
Naturelle HF-E15).Biodegradable hydraulic oil is available from your
KTM dealer (50ml).
– KTM
N
EVER MIX THIS OIL WITH MINERAL OIL
– O
NLY USE
E15)
BRAKE FLUID
8

Bleeding of the hydraulic clutch

Remove the screws
the oil from the reservoir. Fill the bleeder syringe (available from your KTM
dealer) with SAE 10 biodegradable hydraulic oil (e.g. Shell Naturelle HF-
E15). Loosen the bleeder screw
on the bleeder syringe. Add oil with the bleeder syringe until the bubble-
free oil starts to leak out of the hole
the oil does not overflow. Correct the oil level in the reservoir and mount
the cover.
Biodegradable hydraulic oil is available from your KTM dealer in 50 ml cans.
– KTM
N
EVER MIX THIS OIL WITH MINERAL OIL
– O
NLY USE
E15)
BRAKE FLUID
3
accordingly. Tighten counter nut and push
CAUTION
!
- ,
LEVER THIS CAN RESULT IN ENGINE DAMAGE
4
can be used for individual adjustment of the original
! CAUTION
7
. The oil level in the horizontal-standing master cylin-
CAUTION
!
USES BIODEGRADABLE HYDRAULIC OIL FOR THE HYDRAULIC CLUTCH CONTROL
.
SAE 10
BIODEGRADABLE HYDRAULIC OIL
. N
TO FILL THE HYDRAULIC CLUTCH
.
5 6
and cover
9
on the slave cylinder and attach the hose
CAUTION
!
USES BIODEGRADABLE HYDRAULIC OIL FOR THE HYDRAULIC CLUTCH CONTROL
.
SAE 10
BIODEGRADABLE HYDRAULIC OIL
. N
TO FILL THE HYDRAULIC CLUTCH
.
1
, loosen the counter nut
!
.
!
5 6
and cover together with
!
( . . S N
E G HELL ATURELLE
EVER USE MINERAL HYDRAULIC OIL OR
7
including the rubber boot
bk
in the master cylinder. Make sure
!
( . . S N
E G HELL ATURELLE
EVER USE MINERAL HYDRAULIC OIL OR
2
and
.
.
23
.
HF-
. Extract
.
HF-