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Toyota Manuals
Engine
5L-E
Repair manual
Toyota 5L-E Repair Manual
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Contents
Terms
Abbreviations Used in this Manual
Glossary of Sae and Toyota Terms
Torque Specification
Engine Mechanical
Service Data
Injection Nozzle Sub-Assy (5L-E) Components
Injection Pump Assy (5L-E) Components
Partial Engine Assy (5L-E) Components
Overhaul
Remove Camshaft
Remove Cylinder Head Sub-Assy
Remove Timing Belt Idler Sub-Assy No.1
Remove Timing Belt Idler Sub-Assy No.2
Inspect Timing Belt Idler Sub-Assy No.1
Inspection Timing Belt Idler Sub-Assy No.2
Install Water Pump Assy
Install Timing Belt Idler Sub-Assy No.2
Install Timing Belt Idler Sub-Assy No.1
Install Cylinder Head Gasket
Install Cylinder Head Sub-Assy
Install Camshaft
Install Oil Seal Retainer, No.2 Oil Seal
Install Camshaft Oil Seal Retainer
Install Timing Belt No.2 Cover
Install Camshaft Timing Pulley
Inspect Valve Clearance
Adjust Valve Clearance
Adjusting Shim Selection Using Chart (Intake)
Intake Valve Clearance (Cold)
Adjusting Shim Selection Using Chart (Exhaust)
Install Cylinder Head Cover Sub-Assy
Cylinder Head Assy (5L-E) Components
Repair Exhaust Valve Seats
Inspect Valve Lifter
Inspect Camshaft
Standard Cam Lobe Height
Minimum Cam Lobe Height
Journal Diameter
Install Tight Plug
Install Stud Bolt
Install Ring Pin
Install Semicircular Plug
Install Combustion Chamber Sub-Assy
Install Valve Stem Oil O Seal or Ring
Install Intake Valve
Install Exhaust Valve
Install Valve Lifter
Cylinder Block Assy (5L-E) Components
Inspect Connecting Rod Thrust Clearance
Inspect Connecting Rod Oil Clearance
Remove Piston and Connecting Rod
Remove W/Pin Piston Sub-Assy
Inspect Crankshaft Thrust Clearance
Inspect Crankshaft Oil Clearance
Remove Crankshaft
Remove Sub-Assy Oil Nozzle No.1
Inspect Oil Check Valve Sub-Assy
Inspect Sub-Assy Oil Nozzle No.1
Clean W/Pin Piston Sub-Assy
Inspect W/Pin Piston Sub-Assy
Inspect Piston Ring Set
Inspect Connecting Rod Sub-Assy
Inspect Piston Pin Oil Clearance
Remove Connecting Rod Small End Bush
Inspect Connecting Rod Bolt
Bore Cylinder
Inspect Crankshaft
Install Cylinder Block Water Drain Cock Sub-Assy
Install Cylinder Block Oil Orifice
Install Sub-Assy Oil Nozzle No.1
Install Connecting Rod Small End Bush
Install Connecting Rod Bearing
Install Crankshaft Bearing
Install Crankshaft Thrust Washer Set
Install Crankshaft
Install Piston and Connecting Rod
Oil Pump Assy (5L-E) Components
Remove Timing Gear Case or Timing Chain Case Oil Seal
Remove Oil Pump Relief Valve
Remove Oil Pump Drive Gear
Inspect Oil Pump Relief Valve
Inspect Oil Pump Drive Gear
Install Oil Pump Drive Gear
Install Oil Pump Relief Valve
Install Timing Gear Case or Timing Chain Case Oil Seal
Oil Cooler Assy (5L-E) Components
Remove Oil Cooler Assy
Remove Oil Safety Valve Sub-Assy
Remove Oil Filter Union
Inspect Oil Safety Valve Sub-Assy
Starter Assy (5L-E) Components
Remove Starter Yoke Assy
Remove Magnet Starter Switch Assy
Remove Starter Brush Holder Assy
Remove Starter Armature Assy
Inspect Starter Armature Assy
Inspect Starter Yoke Assy
Inspect Brush
Inspect Starter Brush Holder Assy
Inspect Starter Clutch Sub-Assy
Inspect Magnet Starter Switch Assy
Install Starter Armature Assy
Install Starter Brush Holder Assy
Install Magnet Starter Switch Assy
Install Starter Yoke Assy
Generator Assy (5L-E) Components
Remove Vacuum Pump Assy
Remove Rear End Cover
Remove Generator Brush Holder and Generator Regulator
Remove Generator Holder W/Rectifier
Remove Rectifier End Frame
Remove Generator Rotor Assy
Inspect Generator Rotor Assy
Inspect Drive End Frame
Inspect Generator Brush Holder Assy
Inspect Generator Holder W/Rectifier
Inspect Generator Regulator Assy
Install Generator Rotor Assy
Install Rectifier End Frame
Install Generator Holder W/Rectifier
Install Generator Brush Holder and Generator Regulator
Install Rear End Cover
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Torque Specification
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Engine Mechanical
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Injection Pump Assy (5L-E) Components
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