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Astria MontebelloDLX40TEN Installation Instructions Manual

Direct vent gas fireplaces
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P/N 506023-22 Rev. NC 12/2013
This manual is one of a set of two supporting this product.
Refer to P/N 506025-14 for Care and Operation Instructions.
Ce manuel est disponible en francais, simplement
en faire la demande. Numéro de la pièce 506023-23.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l'appareil.
CONSOMMATEUR : Conservez cette notice pour
consultation ultérieure.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating
plate. This appliance is not convertible for use with other gases unless a certified kit is used.
WARNING / AVERTISSEMENT / AVISO
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may
result, causing property damage, personal injury,
or death.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
ry to light any appliance.
phone in your building.
neighbor's phone. Follow the gas supplier's
instructions.
department.
- Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Montebello DLX 40 and 45 in.
Direct Vent Gas Fireplaces
Intertek Report No.
MODELS
100513650
Decorative Product: Not for use as a heating appliance.
NOTICE: Fireplace is not to be operated by a thermostat.
UNE SURFACE VITRÉE CHAUDE
PEUT CAUSER DES BRÛLURES.
LAISSER REFROIDIR LA SURFACE
VITRÉE AVANT D'Y TOUCHER.
NE PERMETTEZ JAMAIS À UN ENFANT
DE TOUCHER LA SURFACE VITRÉE.
AVERTISSEMENT : Assurez-vous de bien suivre les
instructions données dans cette notice pour réduire au
minimum le risque d'incindie ou d'explosion ou pour
éviter tout dommage matériel, toute blessure ou la mort.
- Ne pas entreposer ni utilizer d'essence ni d'autres vapeurs
ou liquides inflammables dans le voisinage de cet appareil
ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
téléphones se trouvant dans le bâtiment où vous trouvez.
un voisin. Suivez les instructions du fournisseur.
appelez le service des incindies.
- L'installation et l'entretien doivent être assurés par un
installateur ou un service d'entretien qualifié ou par le
fournisseur de gaz.
INSTALLATION INSTRUC TIONS
MontebelloDLX40TEN
MontebelloDLX40TEP
MontebelloDLXCD40TEN
MontebelloDLXCD40TEP
CAUSARÁ QUEMADURAS.
USTED DEBE NUNCA
TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
r. Ne pas vous servir des
MontebelloDLX45TEN
MontebelloDLX45TEP
MontebelloDLXCD45TEN
MontebelloDLXCD45TEP
EL VIDRIO CALIENTE
TOCAR EL VIDRIO.

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Summary of Contents for Astria MontebelloDLX40TEN

  • Page 1 INSTALLATION INSTRUC TIONS Montebello DLX 40 and 45 in. Direct Vent Gas Fireplaces Intertek Report No. MODELS 100513650 MontebelloDLX40TEN MontebelloDLX45TEN P/N 506023-22 Rev. NC 12/2013 MontebelloDLX40TEP MontebelloDLX45TEP This manual is one of a set of two supporting this product. Refer to P/N 506025-14 for Care and Operation Instructions.
  • Page 2 TABLE OF CONTENTS INTRODUCTION PACKAGING The Signature Series direct-vent, sealed- ......2 following: Introduction ......2 or propane gas.
  • Page 3 GENERAL INFORMATION Installation and repair should be done by WARNING a qualified service person. The appliance should be inspected before use and at least WARNING Improper installation, adjust- annually by a professional service person. More frequent cleaning may be required due ment, alteration, service or to excessive lint from carpeting, bedding ma- Young children should be care-...
  • Page 4 REQUIREMENTS FOR THE COMMON- Orifice Sizes—Sea Level To High Altitude These electronic appliances are remotely (All Models) WEALTH OF MASSACHUSETTS controlled and feature an electronic intermit- tent pilot ignition system or standing pilot. These appliances are tested and approved for installation at elevations of 0–4500 feet these units.
  • Page 5 COLD CLIMATE INSULATION material and wherever cold air could enter the room. It is especially important to insulate HORIZONTA Room Divider Application Recessed Application MANUFACTURED HOME REQUIREMENTS permanently located, manufactured home and When the unit is installed with one side flush with HORIZONTAL VENT VERTICAL VENT a wall, the wall on the other side of the unit must...
  • Page 6 VENT TERMINATION CLEARANCES These instructions should be used as a Vertical Vent Termination Clearances Termination Heights For Vents guideline and do not supersede local codes Above Flat Or Sloped Roofs in any way. Install vent according to local TERMINATION HEIGHTS FOR VENTS ABOVE Ref.
  • Page 7 NOTE: Local Codes Or Regulations May Require * See Item D in the Text Below. Different Clearances. Center Line Exterior Wall Inside of Termination NOTE: Location Of The Vent Termination Must Not Corner Detail Interfere With Access To The Electrical Service. 24"...
  • Page 8 MINIMUM CLEARANCES TO COMBUSTIBLES Combustible Shelf Height— Inches (millimeters) Table 5) When Top Vent—with 2 Feet Vertical Vent and One 90 Degree Elbow the unit is installed with one side flush with a wall, the wall on the Model Secure Vent ®...
  • Page 9 Step 1. FRAMING TYPICAL INSTALLATION SEQUENCE WARNING Figure Failure to position the parts in 11 on Page 10, installed in a corner. See Figure 12 on Page accordance with these diagrams 11 for corner framing installations. All framing or failure to use only parts specifi- details must allow for a minimum clearance to cally approved with this appliance ing steps for detailed procedures.
  • Page 10: Framing Dimensions

    Framing Dimensions Model Framing should be constructed 50-3/4 75-1/8 40 in. VENT FRAMING of 2x4 or larger lumber. TOP VENT WITH 2 FEET 1289 1092 1908 Framing should be constructed VERTICAL VENT AND VENT FRAMING of 2x4 or larger lumber. ONE 90°...
  • Page 11 Model 50-5/8 83-5/8 59-1/8 41-7/8 40 in. 1286 2124 1502 1064 56-3/4 89-7/8 63-1/2 44-7/8 45 in. 1441 2283 1613 1140 Back wall of chase/enclosure (including any finishing materials) Figure 12—Corner Framing with Square Termination (SV8HTS) NOTES: Step 2. ROUTING GAS LINE Never use galvanized or plastic pipe.
  • Page 12 Select Venting System—Horizontal or Vertical Step 3. INSTALL THE VENT SYSTEM Installation of Vent Restrictor General Information appliance. The restrictor is installed in the These instructions should be used as a guide- appliance top flue outlet as shown in Figure 14, termination location.
  • Page 13 VERTICAL TERMINATION SYSTEMS (ROOF) i t c i t c See Figure 15 and Figures 23 through 25 on i t c i t c Page 16 and their associated Vertical Vent o i t appliances. Secure Vent pipe applications ®...
  • Page 14 B. Attach vent components to appliance—Se- Push the vent component against the previous Vertical (Offset) Installation cure Vent section until it fully engages, then twist the ® Analyze the vent routing and determine the are unitized concentric pipe components and along the incline channels until they seat at Vertical Vent Figures and the end of the channels.
  • Page 15 K. Install the vertical termination— step involves installation of the Vertical Termina- Strap the tape around the vent, securing the ends of the tape on Page 6 to the framing. If desired, sheet metal screws Figure 22) fashion as any other Secure Vent section.
  • Page 16 VERTICAL VENT FIGURES/TABLES Table A NOTES: (rigid vent pipe) is shown in V Minimum ® H Maximum the figures. feet (meter) feet (meter) inclined run be maintained in a straight (3.1) (0.762) (no dips), slightly elevated plane. The (4.65) (1.07) recommended incline is approximately Ceiling (6.2)
  • Page 17 HORIZONTAL (OUTSIDE WALL) TERMINATION Support Horizontal / Inclined Run SV8HTS SYSTEM Building Brackets Termination Support Shown Framing See Figures 26–31 and their associated SV8E90 Elbow Secure Vent pipe applications are shown in these ® Exterior SV8 L6/12/24/36/48 Wall Ceiling Vent Sections Firestop/Spacer Vertical SV8HTS...
  • Page 18 J. Assemble vent run to exterior wall—If not To help minimize water infiltration it SV8HTS previously measured, locate the center of the is recommended that the Firestop/ Termination To help minimize water infiltration Shown. Spacer (SV4.5HF) be installed on the install the Firestop/Spacer (SV4.5HF) Step B on Page 17 exterior side of the wall.
  • Page 19 HORIZONTAL VENT FIGURES/TABLES See Table 9 as an aid in venting component selection for a particular range of exterior wall thicknesses. NOTES: Venting Components Required for Various Exterior components (rigid vent pipe and terminal) are shown ® Wall Thicknesses, when using Square Termination Kit in the figures.
  • Page 20 HORIZONTAL VENT FIGURES/TABLES (continued) Wall Firestop/Spacer Table D (SV8HF) V Minimum Maximum feet (meter) feet (meter) (1.07) (0.762) (1.98) (1.07) (2.6) (1.37) 10.5 (3.2) (1.68) 12.5 (3.8) (1.98) Wall Firestop/Spacer 14.5 (4.4) (2.3) (SV8HF) 16.5 (5.0) (2.6) 18.5 (5.6) (2.9) Ceiling Firestop/Spacer (6.0)
  • Page 21 Step 4. FIELD WIRING Verify proper operation after servicing. S’assurer que l’appareil fonctionne Page 22, in a adéquatement une fois l’entretien CAUTION terminé. Ground supply lead must be con- 7. After the wiring is complete, replace the The gas valve is set in place and pre-wired at nected to the wire attached to the cover plate.
  • Page 22 The remote control system provides remote Installing and initializing the Remote WARNING Control System Fire hazard. Can cause severe REQUIRED ITEMS (not provided): injury or death. The receiver causes ignition of the appliance. The receiver accepts commands via radio The appliance can turn on suddenly.
  • Page 23 Step 5. REMOVE GLASS DOOR FRAME Right Side Installa- or in the Care and Operation Instructions Modesty Panel tion and Removal of Glass Door on Page 26. Step 6. CONNECTING GAS LINE Access Plate are formed, or gas odor is detected, turn the supply line.
  • Page 24 Step 8. INSTALL VOLCANIC STONE, GLOWING EMBERS, AND Step 4. Position the individual logs as shown in Figures 42 through 46. Place logs 2 and 3 LOGS (Traditional Only), or against the pins on the grate, NOT over them. GLASS MEDIA (Contemporary Only) Proper log and twig placement is critical to encourage outstand- NOTE: If installing the Contemporary Burner/Floor Kit, skip this step and instead refer to the instructions provided with...
  • Page 25 Traditional Only: Log Placement Engage Logs (3 & 4) With The Grate Pins And Align Groves At The Bottom Of The Logs Over The Grate. Figure 44 - Placing Logs 3 and 4 Log Number Description Align Hole At Bottom Of Log (5) Over The Pin On Log (2).
  • Page 26 Step 9. INSTALLATION AND REMOVAL Step 10. BURNER ADJUSTMENTS Installing Glass Enclosure Panel (see Figure 47) OF GLASS DOOR Flame Appearance and sooting Retrieve the glass door. Visually inspect the WARNING Proper flame appearance is a flame which is When reinstalling the glass door, the door latch screws must be securely tightened with the top of the door held away from the...
  • Page 27 Burner Air Shutter Adjustment Procedure Air Shutter WARNING Opening Air shutter adjustment should only be performed by a quali- Main Burner Factory Air Shutter fied professional service Opening Setting—Inches (millimeter) Venturi Orifice technician. Model Nat.Gas Propane Gas Ensure that the front glass 40 in.
  • Page 28 FINISHING REQUIREMENTS Wall Details Figure 8) (Figure 51). opening. 3" Min. Combustible (76 mm)* Figure 9. Finished Wall Materials Header (2x4’s) Combustible materials are 2 Foot Vertical allowed above Vent & 90° Elbow this point on the face of the appliance.
  • Page 29 Step 11. INSTALLER INSTRUCTIONS—ATTACHING SAFETY-IN-OPERATION WARNINGS It is the installers responsibility to ensure these warnings are properly affixed during installation. These warning labels are a critical step in informing consumers of safe operation of this appliance. ATTACHING SAFETY IN OPERATION WARNINGS APPOSITION DES MISES EN GARDE RELATIVES COLOCACIÓN DE ADVERTENCIAS DE SEGURIDAD À...
  • Page 30 INSTALLATION ACCESSORIES Listed Secure Vent Components H2262 SV8SU Support Strap ® Cat. Model Description H2266 SV8HTS Horizontal Square Termination with Firestop/Spacer H2263 SV8SP Support Plate (H2260) and Adaptor (H2267) H3908 SV8ARSA Attic Insulation Shield (adjustable 12" to 22") H2265 SV8VTR Vertical Termination CTSO-33/44 Shrouds CTSO-46 Shroud for Single terminations...
  • Page 31 GAS CONVERSION KITS Step 1. TURN OFF THE GAS SUPPLY TO THE APPLIANCE and disconnect power supply at the circuit breaker. Ensure appliance is cold. WARNING CAUTION: THE GAS SUPPLY SHALL BE SHUT OFF PRIOR TO DISCONNECTING THE This conversion kit shall be installed by a qualified service agency in ELECTRICAL POWER, BEFORE PROCEEDING accordance with the manufacturer’s instructions and all applicable codes WITH THE CONVERSION.
  • Page 32 Step 6. Refer to the instructions provided Burner Orifice Sizes Elevation 0-4500 feet ( 0-1372 meters) Pilot Hood Natural Gas Propane slotted screwdriver, remove and discard the Model drill size (inches) drill size (inches) two pressure regulator mounting screws, the 0.1405"...
  • Page 33 NOTES...
  • Page 34 P/N 506023-22 Rev. NC 12/2013...