Table of Contents
Advertisement
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Star Trac Pro Stepper
Summary of Contents for Star Trac Pro Stepper
- Page 1 Pro Stepper Service Manual...
-
Page 2: Table Of Contents
Table of Contents Table of Contents................................0 Display Panel ................................1 Preventive Maintenance ............................... 2 Preventive Maintenance – Cont’d..........................3 Settings - Maintenance Mode ............................4 Settings - Maintenance Mode (cont.)........................... 5 Diagnostics - Display Codes............................6 Diagnostics - LED Test ..............................7 Diagnostics - Keypad Test............................ -
Page 3: Display Panel
Pro Stepper Service Manual Display Panel Pro Stepper Series 5100 display keypad Pro Stepper Service Manual 620-7619 Rev B... -
Page 4: Preventive Maintenance
Weekly Maintenance Perform the following services each week: • Vacuum the floor under and around the Pro Stepper. Move the unit to another spot, if necessary, to vacuum thoroughly. • Inspect the screws (i.e. display panel mounting screws) for security, and retighten if necessary. -
Page 5: Preventive Maintenance - Cont'd
Frozen links will require a chain replacement. • Lubricate the chain with white lithium grease. • Rotate the clutch sprockets 180 degrees from the original position and reassemble the springs and chain back onto the sprockets. Pro Stepper Service Manual 620-7619 Rev B... -
Page 6: Settings - Maintenance Mode
Pro Stepper Service Manual Settings - Maintenance Mode The Maintenance Mode allows you to query and modify the basic settings of the Star Trac Pro Stepper. Engaging Maintenance Mode Press and hold the keys together. A beep will sound and the “MAINTENANCE MODE” will display momentarily in the information window. -
Page 7: Settings - Maintenance Mode (Cont.)
LED Test Access to integral LED test function Keypad Test Access to integral keypad test function Heart Rate Test Access to integral heart rate system test function Measurements Access to integral measurements function Pro Stepper Service Manual 620-7619 Rev B... -
Page 8: Diagnostics - Display Codes
Pro Stepper Service Manual Diagnostics - Display Codes Display Codes Star Trac Pro Steppers perform a self-test at the beginning of every workout. If a problem is detected, a message displays before or after the workout, depending on the nature of the problem. -
Page 9: Diagnostics - Led Test
LED Test. All lights on the display should be on. Check for any burned out lights. To exit the LED Test, press If any of the LED’s do not illuminate, they may not be functioning and the display electronics should be replaced. Pro Stepper Service Manual 620-7619 Rev B... -
Page 10: Diagnostics - Keypad Test
Press each key on the display. Each time you press a key, the information window will display which key has been pressed. To exit the keypad test, press If any of the keys do not respond, they may not be functioning and the display keypad must be replaced. Pro Stepper Service Manual 620-7619 Rev B... -
Page 11: Diagnostics - Heart Rate Test, Measurements
Enter the Maintenance Mode (see Settings – Maintenance Mode). Press until Measurements is displayed in the information window. Press to enter Measurements. The display will read “BATT VLT = “and the voltage of the battery. To exit the measurements, press Pro Stepper Service Manual 620-7619 Rev B... -
Page 12: Trouble Shooting - How Do I Use The Stepper
Do not let the pedals touch the floor. Step fast enough to keep the pedals in their middle range, with step heights from 2 to 16 inches. If the pedals sink to the floor, step faster or decrease your work level by pressing the level down key . Pro Stepper Service Manual 620-7619 Rev B... -
Page 13: Trouble Shooting - Faq
I’m replacing the LCB different shapes so it is not Refer to the LCB wiring but am not sure where possible to plug them in the diagram the connectors plug in. wrong place Pro Stepper Service Manual 620-7619 Rev B... -
Page 14: Trouble Shooting - Incorrect Model Setting
Trouble Shooting - Incorrect Model Setting The display electronics on the Pro Stepper can be configured to operate with many different models of Star Trac products. For them to operate properly, the correct model must be set in the Maintenance mode. -
Page 15: Trouble Shooting - Noise
Look for metal shavings which might indicate a worn bearing or a set screw that is not tight. The following pages discuss some areas that have moving parts and could be the source of noise. Proper cleaning and lubrication as suggested in maintenance can prevent noises. Pro Stepper Service Manual 620-7619 Rev B... - Page 16 11. Check to make sure the pulleys rotate freely and do not make noise ad you step on the pedals and use the stepper. 12. Examine the pulleys again and make sure they are not touching the frame. Pro Stepper Service Manual 620-7619 Rev B...
-
Page 17: Trouble Shooting - Noise- Clutch Pillow Blocks
Tighten the set screw in the detent first then the other set screw and repeat the procedure on the other side. Pro Stepper Service Manual 620-7619 Rev B... -
Page 18: Trouble Shooting - Noise - Springs
Noise from the springs may make a pinging or a rubbing sound. Check the spring to make sure it is not twisted and the pulley is turning as the spring rolls over it. Pro Stepper Service Manual 620-7619 Rev B... -
Page 19: Trouble Shooting - Noise - Pedals
Trouble Shooting – Noise - Pedals • Check all hardware under the pedals for looseness. • Check clips and springs to make sure they are aligned properly so they do not come off. Pro Stepper Service Manual 620-7619 Rev B... -
Page 20: Part Installation Procedure - Shrouds
3. Be careful not to pull on any of the cables as you remove the shroud. Shroud replacement 1. Place the side shrouds on first. Install the 6 screws per side. 2. Install the front shroud and 4 small screws. Pro Stepper Service Manual 620-7619 Rev B... -
Page 21: Part Installation Procedure - Shrouds
Open the left side for testing the alternator and the cables. The RPM sensor and alternator adjustments are accessible from the right side. The gap on the RPM sensor should be approx. 1 credit card. Pro Stepper Service Manual 620-7619 Rev B... -
Page 22: Part Adjsutment - Adjsuting Belt Tension
This will tighten the belt. • To loosen the belt, turn the bolt counter clockwise. This will push the adjustable bracket closer to the pedals. This will loosen the belt. Pro Stepper Service Manual 620-7619 Rev B... -
Page 23: Part Installation Procedure - Load Control Board Wiring
• Run wires away from moving parts and tie wrap as needed. • Not the RPM led, this will be lit when the rpm sensor is detecting the rotation of the alt flywheel. Pro Stepper Service Manual 620-7619 Rev B... -
Page 24: Part Installation Procedure - Alternator Wiring
Pro Stepper Service Manual Part Installation Procedure - Alternator Wiring Alternator Wiring The alternator is wired as shown in the above photo. Make sure contacts are clean and secure. Pro Stepper Service Manual 620-7619 Rev B... -
Page 25: Part Assemblies - Hardware Kit
Pro Stepper Service Manual Part Assemblies - Hardware Kit Pro Stepper Service Manual 620-7619 Rev B... -
Page 26: Part Assemblies - Clutch Assembly
Pro Stepper Service Manual Part Assemblies - Clutch Assembly Kit Part Number 800-3114 Drive Shaft Assembly Pro Stepper Service Manual 620-7619 Rev B... -
Page 27: Part Assemblies - Display Assembly
Pro Stepper Service Manual Part Assemblies - Display Assembly Drawing # 711-3151 Pro Stepper Service Manual 620-7619 Rev B... -
Page 28: Part Assemblies - Left Pedal Assembly
Pro Stepper Service Manual Part Assemblies - Left Pedal Assembly Pro Stepper Service Manual 620-7619 Rev B... -
Page 29: Part Assemblies - Right Pedal Assembly
Pro Stepper Service Manual Part Assemblies - Right Pedal Assembly Pro Stepper Service Manual 620-7619 Rev B... -
Page 30: Part Assemblies - Chain Link Assembly
Pro Stepper Service Manual Part Assemblies - Chain Link Assembly Pro Stepper Service Manual 620-7619 Rev B... -
Page 31: Part Assemblies - Electrical Components
Pro Stepper Service Manual Part Assemblies - Electrical Components Pro Stepper Service Manual 620-7619 Rev B... -
Page 32: Part Assemblies - Frame Assembly Right
Pro Stepper Service Manual Part Assemblies - Frame Assembly Right See page 32 for parts list Pro Stepper Service Manual 620-7619 Rev B... -
Page 33: Part Assemblies - Frame Assembly Left
Pro Stepper Service Manual Part Assemblies - Frame Assembly Left See page 32 for parts list Pro Stepper Service Manual 620-7619 Rev B... -
Page 34: Part Assemblies - Frame Assembly Parts List
Pro Stepper Service Manual Part Assemblies - Frame Assembly Parts list Pro Stepper Service Manual 620-7619 Rev B... -
Page 35: Part Assemblies - Frame Assembly
Pro Stepper Service Manual Part Assemblies - Frame Assembly See page 35 for parts list Pro Stepper Service Manual 620-7619 Rev B... -
Page 36: Part Assemblies - Frame Assembly
Pro Stepper Service Manual Part Assemblies - Frame Assembly See page 35 for parts list Pro Stepper Service Manual 620-7619 Rev B... - Page 37 Pro Stepper Service Manual Pro Stepper Service Manual 620-7619 Rev B...
-
Page 38: Maintenance Log
Pro Stepper Service Manual Maintenance Log Model________________ Serial Number_________________ Mfg Date___________ Date Cleaning Problem/Adjustment Part Replaced Service performed Comments: Pro Stepper Service Manual 620-7619 Rev B... - Page 40 800-503-1221 http://support.startrac.com/...