Table of Contents
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INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electric switch; do
not use any phone in your building.
•
Immediately call your gas supplier
from your neighbor's phone. Follow
the gas suppliers instructions.
•
If you cannot reach your gas
supplier call the fire department.
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.
Builder Top Vent Direct Vent
Models: RDV4136
Installation Instructions and
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
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Homeowner's Manual
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C E RT I F I E D
10010618 5/08 Rev. 2
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Table of Contents
Related Manuals for Majestic fireplaces RDV4136 Series
Summary of Contents for Majestic fireplaces RDV4136 Series
- Page 1 OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. Builder Top Vent Direct Vent Models: RDV4136 Installation Instructions and Homeowner’s Manual INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
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Page 2: Table Of Contents
RDV4136 Series Direct Vent Gas Fireplace PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THIS APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. -
Page 3: Installation & Operating Instructions
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. The RDV4136 has been approved for mobile home installations. ��� ����� ����... -
Page 4: Requirements For The Commonwealth Of Massachusetts
RDV4136 Series Direct Vent Gas Fireplace Installation & Operating Instructions Requirements for the Commonwealth of Massachusetts All gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber. For all side wall horizontally vented gas fueled... -
Page 5: Fireplace Dimensions
41” (1041 mm) 40���” (1019 mm) 36���” (918 mm) (51 mm) 8���” (210 mm) Fig. 1 Fireplace specifications and framing dimensions. 10010618 RDV4136 Series Direct Vent Gas Fireplace Fireplace Dimensions 26���” 5���” Rough (680 mm) (133 mm) Opening Depth 15���”... -
Page 6: Locating Your Fireplace
RDV4136 Series Direct Vent Gas Fireplace Locating Your Fireplace Fig. 2 Locate gas fireplace. A - Flat on wall B - Cross corner D - *Room divider E - *Flat on wall corner Y - 6” minimum Note (Fig. 2):... -
Page 7: Hearth
If a Trim Kit is going to be installed on the fireplace, the brick or tile will have to be installed flush with the edges of the appliance. 10010618 RDV4136 Series Direct Vent Gas Fireplace Gas Specifications Model Fuel RDV4136RN... -
Page 8: Remote On/Off Switch
RDV4136 Series Direct Vent Gas Fireplace 1/2” Gas Supply 1/2” NPT X 1/2” Flare Shut-off Valve 3/8” Flex line (from valve) Fig. 5 Typical gas supply installation. Always check for gas leaks with a mild soap and water solution. Do not use an... -
Page 9: Eb-1 Electrical Box
10010618 RDV4136 Series Direct Vent Gas Fireplace To connect the EB-1 box to the house electrical supply follow the steps below. 1. Unscrew retaining screw from EB-1 base plate (Fig. -
Page 10: General Venting Information
RDV4136 Series Direct Vent Gas Fireplace Your fireplace is approved to be vented either through the side wall, or vertically through the roof. • Only CFM Corporation venting components spe- cifically approved and labelled for this fireplace may be used. -
Page 11: General Venting Information-Termination Location
3. CFM Corporation assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements. Fig. 9 Vent termination locations. 10010618 RDV4136 Series Direct Vent Gas Fireplace INSIDE CORNER DETAIL ����� ������... -
Page 12: General Information On Assembling Vent Pipes
RDV4136 Series Direct Vent Gas Fireplace Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6" (152 mm) Noncombustible 2" (51 mm) Balcony - with no side wall Combustible & Noncombustible 12" (305 mm) *NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. -
Page 13: How To Use The Vent Graph
(2.14 m), the horizontal run to the face of the outer wall must not exceed 8¹⁄₂’ (2.6 m). NOTE: The RDV4136 fireplace is shipped with a deflec- tor behind the rear log support. If the fireplace is set up with an extended vent configuration, it may be neces-... -
Page 14: Vertical Sidewall Applications & Installation
RDV4136 Series Direct Vent Gas Fireplace Be sure to install the baffle as shown in Figure 16. Close half the opening when used on extended vent runs. Be sure there is no lifting or ghosting of the flame. Baffle Screws Fig. - Page 15 1 + 2 + 3 + 4 = 270° Fig. 20 Maximum number of elbow degrees. 10010618 RDV4136 Series Direct Vent Gas Fireplace NOTE: When using flex vent, the opening will have to be measured according to the 1/2” (13 mm) rise in 12”...
- Page 16 RDV4136 Series Direct Vent Gas Fireplace Fig. 23 Vertical height requirement. STEP 4 Attach the appropriate venting component(s) to the inner and outer flue collars of the fireplace using three (3) screws. (Fig. 24) Follow with the installation of the inner and outer elbow.
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Page 17: Below Grade Installations
Step 7 Install the 4” flex then 7” flex to the termination. 10010618 RDV4136 Series Direct Vent Gas Fireplace Fig. 28 Bend flex vent at 90° so horizontal portion is 6¹⁄₂” (165 mm) off top of unit. When it is not possible to meet the required vent ter- minal clearances of 12”... -
Page 18: Vertical Through-The-Roof Applications & Installations
RDV4136 Series Direct Vent Gas Fireplace Zero Clearance Screws Sleeve (if required) Firestop 7” Pipe 24” (610mm) Minimum* *A minimum of 24” (610mm) ver- tical pipe must be installed when using the 7TDVSNORK Kit. *The 22” (559mm) vertical rise (center to center) of the snorkel may be included for calculationof max. - Page 19 8. Install appropriate pipe sections until the venting is above the flashing. (Fig. 35) 10010618 RDV4136 Series Direct Vent Gas Fireplace 9. Install storm collar and seal around the pipe. 10. Add additional vent lengths for proper height. (Fig. Typical Roof Support Fig.
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Page 20: Venting Components
RDV4136 Series Direct Vent Gas Fireplace 584B Vent components Starter Kit 2/25/99 djt 584C Vent components 584D 45 degree elbow Vent Components 2/25/99 djt 90 degree elbow 10/20/99 twistlock 2/25/99 djt 584E Venting Components 10/20/99 twist lock Telescope vent 584F... -
Page 21: Operating Instructions
Valve Fig. 37 Remove valve access panel. ������ 10010618 ����� ����� ���� RDV4136 Series Direct Vent Gas Fireplace Operating Instructions ����� ������ Fig. 38 Window frame assembly removal. ����� ������� It is necessary to periodically clean the glass. During start-up condensation, which is normal, forms on the inside of the glass. -
Page 22: Installation Of Logs, Lava Rock & Ember Material
RDV4136 Series Direct Vent Gas Fireplace Installation of Logs, Lava Rock & Ember Material The logs are fragile and should be handled with care. Keep the packaging material out of the reach of children and dispose of the material in a safe manner. - Page 23 (Fig. 42) CAUTION: Do not place any lava rock mate- rial on the burner housing assembly. Figure 42 Left Front Log 10010618 RDV4136 Series Direct Vent Gas Fireplace Figure 41 Ember Material ����� ��� ����� �������� Left Cross Log ����...
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Page 24: Flame Characteristics
RDV4136 Series Direct Vent Gas Fireplace Flame Characteristics It is important to periodically perform a visual check of the pilot and burner flames. Compare them to Figures 43 and 44. If the flame patterns appear abnormal contact a qualified service provider for service and adjustment. -
Page 25: Lighting & Operating Instructions
2. Turn off all electric power to the fireplace if service is to be performed. 10010618 RDV4136 Series Direct Vent Gas Fireplace Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the Fire Department C. - Page 26 RDV4136 Series Direct Vent Gas Fireplace For Fireplaces equipped with AF4000 Gas Valve Warning: If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury and loss of life. For Your Safety, Read the Following Warnings A.
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Page 27: Troubleshooting
Figure 45: AF4000 MOD Module Right Side Figure 46: AF4000 MOD Module Left Side 10010618 RDV4136 Series Direct Vent Gas Fireplace Troubleshooting AF4000 Valve • Ensure the REMOTE/OFF switch on the side of the module (Fig. 45) is set to RE- MOTE. - Page 28 RDV4136 Series Direct Vent Gas Fireplace Troubleshooting AF4000 Valve Pilot will not light/stay lit • • • • • • Figure 47: AF4000 MOD Module End (continued) Verify the gas supply is turned on. Verify the receiver is receiving the signal from the transmitter by listening for a beep from the receiver when ON is pressed on the transmitter.
- Page 29 Main flame will not light Flame height adjustment will not work/works backwards Figure 48: AF4000 Valve Face 10010618 RDV4136 Series Direct Vent Gas Fireplace (continued) • Ensure the CONTINUOUS PILOT switch on the control module (Fig. 45) is set to OFF.
- Page 30 RDV4136 Series Direct Vent Gas Fireplace Remove Window Frame Assembly Before Service Work START Gas Supply On Pilot Lights With Piezo Ignitor Pilot Stays Lit Pilot Lights Main Burner SYSTEM OK Troubleshooting - Honeywell VS8421 CHECK • Supply Line Hooked Up •...
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Page 31: Fuel Conversion Instructions
Conversions must be completed by qualified personnel Fuel Conversion Instructions To convert the RDV4136 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “OFF” and turn gas supply OFF. Turn OFF any electricity that may be going to the appliance. - Page 32 RDV4136 Series Direct Vent Gas Fireplace 1/2” Hole, 1/4 Open Air Shutter Air Shutter Screw Fig. 53 Air shutter setting. Pilot Orifice Conversion 1. Remove pilot hood by lifting up. (Fig. 54) 2. Remove pilot orifice with Allen wrench. (Fig. 55) 3.
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Page 33: Maintenance
7. Reinstall logs and ember material. 8. Ignite pilot - Refer to Lighting Instructions. 9. Reinstall window frame assembly. 10010618 RDV4136 Series Direct Vent Gas Fireplace Maintenance To obtain proper operation, it is imperative that the pilot and burner’s flame characteristics are steady, not lifting or floating. -
Page 34: Replacement Parts
RDV4136 Series Direct Vent Gas Fireplace 23a,b CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. RDV4136 Units: GFSJ5J1(RP) Ref. Description Log Set (complete) Rear Log... - Page 35 Orifice Pilot - LP 24” Wire Harness 6-Pin 8-Wire AC Adapter Plug 25VDC Primary Air Cap Flexible Gas Line w/ON/OFF Shut-off Valve Manifold Tubing w/fittings (not shown) 10010618 RDV4136 Series Direct Vent Gas Fireplace RDV4136 10010601 10010594 57803 10010592 10010604...
- Page 36 RDV4136 Series Direct Vent Gas Fireplace RDV4136 (continued) Ref. Description Fan Assembly FK12 (Optional) (not shown) Electrical Cord (6ft.) Fan w/Bracket (FK24) Fan Temp. Sensor Speed Control Speed Control Knob Drywall Front Support Fuel Conversion Kits Conversion Kit, NG to LP...
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Page 37: Optional Accessories
fireplace in reverse order. Use a 50/50 soap and water solution to check for gas leaks. Fan installation complete. 10010618 RDV4136 Series Direct Vent Gas Fireplace Optional Accessories Fig. 58 FK24 fan placement. First connect ground wire to ground stud located on the base of either box. -
Page 38: Ceramic Refractory Panels
RDV4136 Series Direct Vent Gas Fireplace Ceramic Refractory Panels Ceramic refractory panels are available for the RDV4136 fireplace. RDV4136CRS Sandstone RDV4136CRR Colonial Red Take care when handling the refractory panels as they are fragile until held in place and supported. -
Page 39: Warranty
10010618 LIMITED LIFETIME WARRANTY RDV4136 Series Direct Vent Gas Fireplace • Any part and/or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty, whichever is longest. -
Page 40: Energuide
Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) RDV4136RN 66.7 RDV4136RP 66.7 RDV4136IN 71.6 RDV4136IP 71.6 CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com Steady State (%) D.O.E. Fan-ON (AFUE%) 63.4 63.4 63.4 63.4...