Hayter Spirit 41 Owner's Handbook Manual
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- Owner's handbook manual (36 pages) ,
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- Instruction manual (16 pages)
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Summary of Contents for Hayter Spirit 41
- Page 1 Spirit 41 CODE 617D 619D (Push) (Auto Drive) OWNER'S HANDBOOK (English Version) CODE FROM SERIAL NO: 617D 260000001 619D 260000001 HANDBOOK: 111-0087(B) ISSUE 29.03.06...
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Page 2: Specifications
MAIN FEATURES /SPECIFICATIONS Main Features Air Cleaner Oil Filler Cap and Dipstick Serial No. Label Handlebar Securing Knob Engine Start-Grip Upper Handlebar Engine Stop lever Ground Drive Clutch Lever Grassbag 10 Rear Deflector 11 Height of Cut Adjuster 12 Exhaust Guard 13 Spark Plug Lead Specifications Code... - Page 3 1st Year (12 months) 1st Year (12 months) Owner’s Name: We certify that this service has been carried out by an Authorised Hayter Serial Number: Service Dealer Date: Date: Note for dealer: Please retain this voucher for your records. 2nd Year (24 months) 2nd Year (24 months) Owner’s Name:...
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Page 5: Table Of Contents
CONTENTS 1.2 Main Features/Specifications 1.20 Maintenance Schedule 1.5 Contents 1.21 - 1.28 Mower Maintenance 1.6 Introduction 1.21 - Engine 1.22 - Oil Service 1.7 Warranty 1.22 - Air Cleaner Service 1.23 - Spark Plug Service 1.8 - 1.11 Safety Precautions 1.23 - Keeping Engine Clean 1.23... -
Page 6: Introduction
INTRODUCTION Thank you for purchasing a Hayter mower. The following pages are designed to help you gain safe and efficient service from your mower. IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety, operation, maintenance and specifications. Read and understand this handbook prior to operating your mower for the first time. -
Page 7: Warranty
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship. -
Page 8: 1.11 Safety Precautions
SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury. Carefully read the following and inform others. Your mower is perfectly safe if used correctly. Failure to observe the following precautions may result in serious injury. - Page 9 A damaged cutterblade must be replaced immedi- ately with a genuine Hayter replacement part Operation Do not operate the engine in a confined space where exhaust fumes (carbon monoxide) can collect.
- Page 10 SAFETY PRECAUTIONS Operation Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift the rear deflector while the engine is running. Never touch the exhaust/exhaust guard or cooling fins when the engine is hot.
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Page 11: Safety Symbols
Wear strong work gloves when removing and reassembling the cut- terblade. Always replace worn or faulty parts with genuine Hayter parts. Safety Symbols Danger of being hit by thrown Safety Alert - Be aware to the Danger of severing toes or fin- possibility of injury. -
Page 12: Assembling The Mower
Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly. If any items are missing contact, your local Hayter dealer. 1. Grassbag. 2. Grassbag Frame. To prevent accidents cut off the long ribbon attached to the grass- bag and discard. -
Page 13: Before Starting The Engine
STARTING MOWER BEFORE Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. Oil Type Always use high quality detergent oil classified SAE 30 oil. Never use additives with recommended oil. -
Page 14: 1.17 Operating The Mower
OPERATING THE MOWER Controls Operate all control levers several times and ensure that the cables move freely. Check that the engine stop and ground drive clutch levers return freely to their rest position when released. Starting - Step 1 Operate the primer bulb: Note: Push on the primer bulb 5 times at two second intervals to provide the extra fuel to start the engine after assembling the mower for the first time. -
Page 15: Forward Travel
OPERATING MOWER Forward Travel (617D Only) - Hold and push against the handlebar with both hands to move the mower forwards. (619D Only) - Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction. When the ground drive clutch lever is disengaged the mower may be pushed. -
Page 16: Slopes
OPERATING THE MOWER Slopes To prevent engine damage do not use the mower on slopes greater than 20 degrees. Height of Cut Move the height of cut lever sideways to disengage it from the locking notch, then push forwards to lower or pull backwards to raise the height of cut. -
Page 17: Without Grass Collection
OPERATING MOWER Without Grass Collection Remove the grassbag and operate the mower with the rear deflector in the closed position. Heavy Growth Areas of heavy growth should be mown without collecting the clip- pings. If collection is required, first mow the area without the grass- bag at the maximum height of cut setting. -
Page 18: Lawn Care Calendar
LAWN CARE CALENDAR To be used as a guide only. January There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. February Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary. -
Page 19: Lawn Stripes
LAWN CARE CALENDAR August Keep mowing regularly and watering as necessary. Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weath- er conditions leave the grass longer to help retain ground moisture. September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow. -
Page 20: Maintenance Schedule
MAINTENANCE SCHEDULE To prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. After the very first hour check clutch adjustment. See page 1.24. After the very first five hours change the engine oil. Follow the hourly or calendar intervals, whichever occurs first. -
Page 21: 1.28 Mower Maintenance
MOWER MAINTENANCE 100Hrs or Every Season Clean the engine cooling system. Clean more often under dusty conditions or when airborne debris is present or after prolonged operation whilst cutting tall, dry grass. Replace the spark plug. Engine Air Filter Primer Bulb Fuel Cap Start Grip Oil Cap/ Dipstick... -
Page 22: Oil Service
MAINTENANCE MOWER Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to-‘Before Starting the Mower’ for oil checking and filling instructions. Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:- 1. -
Page 23: Spark Plug Service
MOWER MAINTENANCE Spark Plug Service Use only Briggs & Stratton spark tester (1) to check for a spark as shown in the diagram. Replace the spark plug every 100 hours or every season, whichever occurs first. A spark plug wrench is available from any authorised Briggs &... -
Page 24: Deck Housing
MOWER MAINTENANCE Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use. Fertilisers and top dressings are particularly corrosive. Thoroughly clean the mower deck immediately after use on treat- ed grass and store well away from corrosive materials. Securing Nuts &... -
Page 25: Lubrication
DO NOT rotate tools towards the cut- ting edges to avoid the risk of injury should the tool slip. ALWAYS use genuine Hayter replacement parts. The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage. Ensure that the cut- terblade is not bent or cracked. -
Page 26: Cutterblade Assembly
MOWER MAINTENANCE Cutterblade Assembly Assemble the cutterblade with the turned up edges facing towards the engine. Secure the cutterblade using the bolt (1), spring washer (2), and distance piece (3) and tighten to a torque of 54Nm Cutterblade Sharpening A slightly worn cutterblade may be re-sharpened. Both blade edges must be sharpened equally to ensure balance. -
Page 27: Storage
MOWER MAINTENANCE Storage To store the handlebar unscrew the 2 securing knobs sufficiently to allow it to be pivoted forwards to rest against the mower. Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through contact with the engine spark plug. -
Page 28: 1.29 Trouble Shooting
TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released. Operate engine stop lever. Incorrect oil level. Check oil level. Obstruction under deck. Remove obstruction. Engine smokes Excess oil level. Check oil level. Air cleaner cartridge oil Service air cleaner. - Page 29 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose. Tighten bolts Cutterblade bolt loose. Tighten bolt Cutterblade out of balance. Balance cutterblade Bent crankshaft. Consult your dealer Uneven cut Undulating ground conditions Change direction of travel Cutterblade worn Sharpen the cutterblade Cutterblade out of balance Balance the cutterblade...
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Page 31: Declaration Of Conformity
111-0087(B) 31/3/06 1:33 pm Page 1.31 DECLARATION CONFORMITY EC DECLARATION OF CONFORMITY Manufactured for: HAYTER LIMITED, Address: Spellbrook, Bishop’s Stortford, Herts. CM23 4BU. ENGLAND declare that the lawnmower: Model name: Spirit 41 Spirit 41 Push Autodrive Type: Pedestrian Rotary Pedestrian Rotary... - Page 32 111-0056 DECAL SAFETY PETROL 111-0083 BOLT M6*40 09676 HANDLEBARS PETROL 111-0079 P CLIP 111-0098 MOULDING TRIM PETROL 111-0089 DECAL HAYTER ROYAL WARRANT 410087 DECAL SERIAL NUMBER ----------- DECAL ENGINE 111-0082 ENGINE 111-0092 TAPTITE M6*20 09575 SCREW 6*20 PT PAN FLANGE...
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Page 33: Parts List - Upper
UPPER MAINFRAME PARTS LIST 1.33... - Page 34 LOWER MAINFRAME PARTS LIST QTY. DESCRIPTION ITEM NO. PART NO. ITEM NOTE 617D 619D HOUSING GEARBOX BEARING RH 410047 CARRIER BLADE BOSS-DIE CAST 410078 HOUSING BEARING ROLLER 219102 BEARING FRONT AXLE 410069 VARIATOR ASSEMBLY 411001 CHAIN 40 PITCHES 3/8'' INC LINK 111-0077 FRICTION DISC 410057...
- Page 35 LOWER MAINFRAME PARTS LIST QTY. DESCRIPTION ITEM NO. PART NO. ITEM NOTE 617D 619D PIN SELLOC SPRING 5*25 111-0120 PIN ROLL DIA 5*20 111-0121 NUT M12 THIN 111-0119 BOLT UNF 3/8 X 3 1/4 HEX HD 09788 DISTANCE PIECE HY4014 WASHER SPRING 09273 LEVER CLUTCH...
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Page 36: Parts List - Lower
LOWER MAINFRAME PARTS LIST 1.36... - Page 37 NOTES 1.37...
- Page 38 NOTES 1.38...
- Page 39 NOTES 1.39...
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Page 40: Customer Information
CUSTOMER INFORMATION Serial No: Engine:-Briggs & Stratton Sprint XQ40 Date of Sale:- Your Local Dealer:- 1.40...
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Questions and answers
Hi , Can you tell me what the part is that is just above the Briggs and Stratton label? I think it's some sort of choke, perhaps automatic? And should it move as the revs change? I think the actual guvnor is the bit with the spring on it?
The part above the Briggs and Stratton label on a Hayter Spirit 41 is likely the air vane or governor air vane. This part does move as the engine revs change. It is connected to the governor system and adjusts the throttle based on engine speed to maintain consistent operation.
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Bolt sizes from engine cover, also the longer bolt on fuel tank side holds a guard on by throttle
The bolt sizes for the engine cover on the Hayter Spirit 41 include TAPTITE M6×20 screws. The longer bolt on the fuel tank side that holds the guard by the throttle is M6×35.
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My spirit 41 sounds ver rough when mower is idling?
A rough idling sound in your Hayter Spirit 41 mower could be caused by several factors, including:
1. Dirty or Clogged Carburetor – A buildup of dirt or old fuel can restrict fuel flow, causing uneven engine operation.
2. Old or Contaminated Fuel – Stale fuel can lead to poor combustion and rough idling.
3. Air Filter Blockage – A clogged air filter can reduce airflow, affecting engine performance.
4. Spark Plug Issues – A worn or fouled spark plug can cause misfiring and rough idling.
5. Governor Settings – If the governor is incorrectly adjusted, the engine may run unevenly.
6. Loose or Damaged Components – Loose bolts, worn belts, or damaged engine parts can create vibrations and rough running.
Check and clean the air filter, carburetor, and spark plug, and ensure fresh fuel is used. If the problem continues, inspect the governor and engine components.
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Can the forward speed of the Spirit 41 be reduced