Related Manuals for JOVY Systems RE-8500
Summary of Contents for JOVY Systems RE-8500
- Page 1 Jovy Systems® Limited ® Jovy Systems Limited RE-8500 BGA Rework Station User Manual Ver1.0...
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Page 2: Table Of Contents
Jovy Systems® Limited Contents 1- Introduction……………………………………………………………………………. Page:4 a. General product information b. RE-8500 features c. Field of applications and components types d. Jovy® PC Suite Interface Features 2- Technical data………………………………………………………………………… Page:7 a. Machine main parts b. Technical specifications c. Operating Precautions d. - Page 3 - Graphical analysis ii. Online mode - Create profile - Edit profile - Jovy® profile manager - Download profile to RE-8500 - Run profile process - Run manual control process iii. FW upgrade 6- Warranty policy………………………………………………………………………… Page:39 7- Getting technical support…………………………………………………………. Page:39...
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Page 4: Re-8500 Features
RE-800 BGA Rework Station (all you need in one machine) RE-8500 is one of the most powerful machines in the BGA rework field as it has many important and advanced features which help the user to get the best performance in an easy way. - Page 5 Jovy Systems® Limited Field of Applications: Laptop and mother boards rework and repair. Game consoles applications rework and repair. Small and medium size electronics assembly factories. Military sophisticated applications rework and repair. Medical equipment applications rework and repair.
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Page 6: Jovy® Pc Suite Interface Features
Profiles: - Profiles Creation: where the user can create standard profiles or free mode profiles then download it to RE-8500 memory or save it on PC. - Profiles Editing: user can load any saved profile on PC and edit its parameters. -
Page 7: 2- Technical Data
Technical Data RE-8500 BGA Rework Station RE-8500 has three lower heaters and one upper heater, the upper heater and the lower heaters heat directly towards the BGA chip to make sure the chip get enough heat, so that it can reach its melting point and be soldered well. - Page 8 Jovy Systems® Limited Part Number Part Name Power switch Basic unit Control box Upper heater knob for adjusting the height of upper heater laser Upper heater reflector Cooling fan Keypad Thermo-Couple connectors X-Y table Guard Glass Control box cable...
- Page 9 Jovy Systems® Limited RE-8500 Specifications Dimension: L x W x H 520mm x 600mm x 310mm Working depth 220 mm Power supply 230 V AC, 50/60 Hz,16 A Installed heating power Total 3600 Watt. Upper heater power is 600W & Lower heaters total power is...
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Page 10: Operating Precautions
Jovy Systems® Limited Operating Precautions Please carefully read the relevant information provided by the manual before starting using this machine. Make sure that the power cord has been properly connected before using the machine. Install the rework station at a location free from splashing of water or other liquids. -
Page 11: 3- Safety Instructions
Jovy Systems® Limited Safety instructions General safety instructions Fire and explosion hazard: The upper heating element and the lower heating element become very hot during operation. Flammable objects, liquids, and gases, must be removed from the work area of the device! ... -
Page 12: Package Contents
Make sure whether the machine and parts are in good conditions. Take out RE-8500 Basic Unit and put it on the horizontal worktable. Take out RE-8500 control box and put it at the right side of the basic unit. Connect the power cable of the control box. -
Page 13: System Installation
Jovy Systems® Limited Install XY table 1- un-pack the XY table components from the cartoon 2- Insert the main two rail bars to the X and Y holder sliding block. 3- Connect the bars with the left and right fixtures. -
Page 14: Software Installation
Jovy Systems® Limited Software installation Insert Jovy® software to CD/DVD reader. Install Microsoft .NET Framework 3.5 Redistributable Package. o Run CD drive then RSW_PKGS folder. o Run dotnetfx.exe file then follow the install instructions appeared on your screen. -
Page 15: Accessories
X-Y table (L :750mm x W:345mm x H:144mm) - Suitable for holding different sizes of printed circuit boards - Easy in use fixture in dynamic design for using with RE-8500 & RE-7500 or with any stations for rework and hand soldering - Made of advanced material –... -
Page 16: 5- Operating Instructions
Jovy Systems® Limited Operating instructions a) Machine Manual Control Use the up and down keys to scroll menu items, and +/- to change the settings and values. The main menu of machine interface contains four submenus 1- Profile manager. 2- Manual control. -
Page 17: Create Profile
Jovy Systems® Limited Create profile To create new profile first chose one of the following types: 1- Standard profile. 2- Free mode profile. Standard profile is according to the IPC/JEDEC directions, while the free mode profile is according to the user experiences. - Page 18 Jovy Systems® Limited Press Enter key after entering these parameters, new message will appear asking if user would like to save this profile or not. Choose YES or NO by pressing +/- keys. 1- YES, the profile number will be shown and by pressing Enter ok user will be asked to enter the profile name.
- Page 19 Jovy Systems® Limited To stop the process press CANCEL Key, to run it again press ENTER Key. Press the CANCEL key twice to go the main Menu. When pressing UP or DOWN keys during the process, two windows will appear. First one is to run the cooling fan and the other shows the temperature readings.
- Page 20 Jovy Systems® Limited Then, enter the heaters power for each stage: Then, to save the created profile on the machine memory; follow these steps:...
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Page 21: Choose Profile
Jovy Systems® Limited After entering the profile name, user will be asked to enter preheat, soak and reflow messages. (Optional) Choose profile The second option in profile manager menu is choose profile. When choosing this option, a new window will appear contains all saved profiles to select the profile to run or edit it. -
Page 22: Delete Profile
Delete profile Delete profile option will lead to another window to select the profile to be deleted from the list of profiles saved on RE-8500 memory, a message will appear to make sure of deleting the chosen profile. Delete all profiles Delete all profiles option is the same like delete profile but it will lead to deleting all the saved profiles on RE-8500 memory. -
Page 23: Manual Control
Jovy Systems® Limited Manual Control Manual control is another option in the main menu which leads to run process manually without any control of the machine. When choosing manual control option, three windows will appear. The first one to run the process or adjust the heaters power and the second is to enter manual process inputs and the third window is showing the temperature readings. - Page 24 Jovy Systems® Limited Settings Machine settings are the last option in the main menu. In this Menu user can adjust the following settings: 1- Safety set point. 2- Temperature unit. 3- Activate password. 4- Change password. 5- Keypad tone. 6- Backlight timer.
- Page 25 Jovy Systems® Limited b) Machine Software Control “Jovy® PC Suite” As noticed in the last section that RE-8500 has very simple machine interface, it also has user friendly software interface “Jovy® PC Suite”. It is a multi-language, interactive, and easy to use Interface. With Jovy® PC Suite user can easily monitor heat distribution on PCB by drawing thermo- couples reading on different five positions in a real time.
- Page 26 Offline Mode In offline mode user can create profiles and analyse process data files without connecting RE-8500. Click work offline and enjoy creating profiles and full process analysis. To create profile, click on Jovy® profiles then create Jovy® profiles and choose standard profile or free profile.
- Page 27 Jovy Systems® Limited User can easily save the profile by clicking save profile button. Also user can edit the profile by clicking edit profile and choose it from the saved profiles.
- Page 28 Jovy Systems® Limited Another advantage of offline mode is the process & profile analyser for complete process study and control. User can do this by clicking tools then process analysis. A new window will appear “process data analysis”. User can easily load a Jovy® file and enjoy the full study of the process &...
- Page 29 When RE-8500 is connected, user will go to the online mode. After clicking on Online Mode button, a message “USB IS CONNECTED” will appear on LCD and user will be able to control RE-8500 from PC. If RE-8500 was protected with password a window will appear asking about...
- Page 30 User can also create profile, save it on PC and export any profile to RE-8500 to run it. In this mode, user can control all RE-8500 peripherals like fan, pump and laser. Create Profile Create a profile in the online mode is the same like create a profile in offline mode, click on Jovy®...
- Page 31 Jovy Systems® Limited By clicking on Jovy® Profiles Manager, another window will appear showing a list of the saved profiles on RE-8500 and edit them in easy way.
- Page 32 Jovy Systems® Limited User can Export any saved profile to RE-8500 simply by clicking on Jovy® profiles then Export Profile to RE-8500. Run Profile Process As we mentioned above, in online mode user will be able to run profile process and manual control process.
- Page 33 Jovy Systems® Limited User can edit the parameters easily by clicking on Edit Parameters, Cancel the selected profile by clicking cancel button and start the process of the selected profile by clicking on Start button. To draw a guide curve of the selected profile click on Draw Profile Guide Curve Clicking Start button will lead to another window asking about process time, Max temperature, the graph scale type and a warning about safety temp.
- Page 34 Jovy Systems® Limited Click OK button to start the process. When process is running, user will be able to: - Monitor heat distribution on PCB by drawing thermo-couples reading on different five positions in real time. Do analysis on run process thermo-couples reading in real time.
- Page 35 Run Manual Control Process Manual Control is another feature in the online mode which helps the user to drive RE-8500 manually. User can run a manual control process by clicking the button Run Manual Control Process. Click change button to adjust heaters power.
- Page 36 Jovy Systems® Limited Then click apply button and click Start to run the process. User can change heaters power in real time during the running process, to do so, click change button then apply. When the process is completed, user will be able to save the data file or save graph by clicking on Tools then Save File or Save Graph.
- Page 37 FW window where the RE-8500 information like S/N, FW version and Boot loader version will be appeared. The user can easily import Jovy® FW file from PC and install it to RE-8500 by clicking on Import Jovy® FW file button and browsing the desired Jovy® FW file.
- Page 38 Jovy Systems® Limited Finally, after installing a new firmware version to RE-8500 the user should restart the RE-8500 to start using the latest updated firmware for RE-8500.
- Page 39 Jovy Systems® Limited Warranty policy The complete machine has a warranty period of 1 year from the time of purchase. We provide online troubleshooting support and technical advice service through the web site www.jovy-sys.com. Getting Technical support As we always care about user satisfaction, we have many support ways in the following points: ...