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JOVY SYSTEMS
RE-7550
User Manual
Rev. 1.00

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Summary of Contents for JOVY Systems RE-7550

  • Page 1 JOVY SYSTEMS RE-7550 User Manual Rev. 1.00...
  • Page 2: Table Of Contents

    Copyrights and Liability disclaimer…..…………..……... 3 Specifications………………………….………………….…… 4 - Safety/ Caution instructions... ………..………………. 4 RE-7550 hardware description ……..……….……..…… 6 PC Suite Version 2.00 installation…………………………….6 Operation through Machine interface ….…………....7 Guide to create Process profile ……………………………….13 Jovy PC Suite Version 2.00 ……………………………………15...
  • Page 3: Introduction

    Introduction The IR Technology used gives the RE-7550 the opportunity to fit in a wide range and variety of applications fields, for example, GSM, Networking, Medical, and Military fields as well. This makes RE-7550, the optimum solution to a large sector of the BGA &...
  • Page 4: Specifications

    Specifications Top heater Power Max. 300W Pre heater Power Max. 800W Voltage frequency 220 Volts 50/60Hz Max board Size 200 mm x 200 mm Gross weight 14 KG Operation Temperature +5~+45 C / +41~+113 F Operation Humidity 20~95% Safety/Caution instructions For Safety reasons, please note the following carefully ...
  • Page 5 Please do not touch the housing until it cooled down.  Any maintenance of the units is only permitted by a JOVY SYSTEMS certified service technician.  Please also pay attention to the safety regulations applied in your area.
  • Page 6: Re-7550 Hardware Description

    RE-7550 Hardware Description 1- Upper Heater 2- Down Heater (Pre-Heater) 3- Thermocouple 4- LCD 5- X-Y Table 6- Cooling Fan 7- Laser Pointer 8- Guard Glass 9- Control Switches 10- Power Plug 11- Power Switch 12- Fuses 13- Thermocouple Plug...
  • Page 7: Operation Through Machine Interface

    Operation A) Keys Functions of RE-7550 Upper Heater (UP-Down keys): Used to scroll up/down through menu items and to set the Upper Heater operating power level (percentage from 0% to 100%). Lower Heater (UP-Down keys): Used to change the value (Up) to increase and (Down) to decrease, as well to set the Lower Heater operating power level (percentage from 0% to 100%).
  • Page 8 B) RE-7550-E01 Operating Modes: 1 - RE-7550 in Park Mode: Cooling fan directed toward the application. Laser pointer points the target inside the Heating area. Target located in the middle of lower heater heating range 2– RE-7550 in Normal Mode: Upper heater directed toward the application.
  • Page 9 C) Machine Settings From the main Menu Safety set point, at this Temperature scroll down to Settings. temperature value all measurement heaters switch off and unit, °Celsius external fan switch on. or °Fahrenheit. Activate or de-activate the Change the default Adjust the manual security password to lock password (9999).
  • Page 10 D) Manual Process (User define heaters power level) Adjust the PCB to the XY table out of operation area. Every time you power ON the machine you should leave the Lower Heater at 100% 2 min until the Guard Glass become saturated with heat. You should align the PCB using the Laser pointer so that the pointer will be in the center of the desired component.
  • Page 11 F) Profile Manager Menu Main Menu Select Profile Manager Option One: create a Option Two: Choose a and press OK. new profile saved profile (it is available to save up to 50 profiles into Machine memory Option Three: Delete a Option Four: Delete all saved profile from saved profiles from...
  • Page 12 Step 3: Set the Step 4: Define the UH Soaking Stage Heaters temperature value to power level and LH Power level activate the warning power level for each alarm Profile stage - Preheat Reflow Stage Heaters Step 5: Yes to save the Step 6: save the profile Power level profile into Machine...
  • Page 13: Guide To Create Process Profile

    Guide to Create a Process Profile: 1- Introduction: There are three phases included in the profile system provided by RE-7550 Profile Manager. This is to comply with all composition of soldering material’s thermal profile requirements to achieve the best results in any process.
  • Page 14 2- Recommended profile parameters : “Soldering a Lead – Free application” Time on Peak: 30 seconds Preheat: UH level set to 3, UH power value is 80%, LH power value is 100% and preheats end temperature value is 120°C Soaking: UH level set to 3, UH power value is 90%, LH power value is 75% and preheats end temperature value is 200°C Reflow: UH level set to 3, UH power value is 70%, LH power value is 50% and preheats end temperature value is 217°C...
  • Page 15: Jovy Pc Suite Version 2.00

    Jovy® PC Suite version 2.00 1- Installation Systems Minimum Requirements: Platforms: Windows Server 2003, Windows Server 2008, Windows Vista, Windows XP, Windows 7. Processor: 400 MHz Pentium processor or equivalent (Minimum); 1GHz Pentium processor or equivalent (Recommended). RAM: 128MB RAM (Recommended 256). Display: 800 x 600, 256 colors.
  • Page 16  Run Jovy® PC Suite if machine connected Suite will Run on online mode if not connected will run on offline mode as Shown in Figures below Jovy® PC Suite on Offline mode, no Jovy® PC Suite detected RE-7550 and any connection Detected. displays the machine serial number.
  • Page 17 2- Jovy® PC Suite Main Interface Machine mode Time scale on Park /Normal Thermocouple status Minutes/Seconds mode Connected/Dis-connected Temperature value as measured from Thermocouple Machine status connected/Online, Dis-connected/Offline -17-...
  • Page 18: Jovy Pc Suite Operating Guide

    3- Jovy® PC Suite Operating Guide lines  Tools -> Machine settings Temperature measurement Unit °C/°F Interface Language English/ Chinese Product ID (RE-8500 or others) Safety Set Machine point, firmware immediate version Switch off of heaters and operates the cooling Fan -18-...
  • Page 19  Jovy profiles ->Jovy Profile Editor -> Create profile Name the profile Set the temperature for each Profile stages Set the dwell time on Peak temperature TAL Set the warning alarm temperature Write a message to be displayed while the stage is running Set the Heaters power levels for each profile stage Save the created profile to the PC Export the created profile to machine memory (Memory can save up to 50 profile)
  • Page 20  Jovy profiles ->Jovy Profile Editor -> Edit Profile Import any profile saved on PC to Edit one or more parameter Import any profile saved on Machine memory (up to 50 profiles) After editing, Three options are available same as 7, 8 and 9 for create profile. -20-...
  • Page 21  Jovy profiles ->Jovy Profile Editor -> Delete Delete a profile saved to machine memory by its number Format and delete all profiles saved to machine memory  Jovy profiles -> Jovy Profile Manager Jovy Profile Manager is a tool to Edit, re-arrange or delete one or more profiles then save again the changes to the machine.
  • Page 22  Jovy profiles -> Export profile to RE-7550 Export a saved profile in PC to be exported to machine memory and Run the profile without using PC from the machine interface direct.  Jovy profiles -> Import profile From RE-7550 Import a profile saved in Machine memory to be saved on PC to be run from PC Suite.
  • Page 23  Define the graph scale, Maximum Temperature and process time unit, and then process will start once Ok pressed.  While Manual control process is running heaters can be stopped or heaters power level can be changed then apply changes for the next modification or process complete. -23-...
  • Page 24  Run a Profile Process  Run Profile only from saved profile to PC, Choose the selected profile then Run it. Import a profile saved to machine memory and Run it with Run Profile Process. -24-...
  • Page 25 Warranty policy The complete machine has a warranty period of 1 year from the time of purchase. We provide online troubleshooting support and technical advice service through the web site www.jovy-sys.com. -25-...

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