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Qingqi QM200GY-B Owner's Manual

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Important Precautions

Information About the Running-in Operation of Motorcycles
The first 1,000 km of mileage is the most important phase in the whole
lifetime of your motorcycle. During this period, correct running-in operation
may not only prolong the lifetime, but also make the best of your new
Motorcycle. The surfaces of the joining components can be polished, resulting
in smooth engagement.
Careful and patient running-in operation can facilitate stable riding and
best performance of your motorcycle. Special attention must be paid to
Operations that cause the engine to be overheated.
Refer to the section on "Running-in of New Motorcycles for details
about the running-in operation.
Please carefully read this manual and strictly observe the relevant
stipulations and instructions.
Terms such as Warning, Caution and Attention are used in this manual
to indicate important information. Read these parts carefully.
Warning ---- Instructions concerning the safety of a rider. Ignorance of
these instructions may lead to traffic accidents.
Caution ---- Instruction relating to the protection of the motorcycle.
Ignorance of these instructions or measures may cause damage to your
motorcycle.
Attention ---- Instructions concerning the maintenance of the
motorcycle or the explanation of other important information.
—0—

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Summary of Contents for Qingqi QM200GY-B

  • Page 1 Important Precautions Information About the Running-in Operation of Motorcycles The first 1,000 km of mileage is the most important phase in the whole lifetime of your motorcycle. During this period, correct running-in operation may not only prolong the lifetime, but also make the best of your new motorcycle.
  • Page 2 Foreword Thank you for choosing a Qingqi Brand QM200GY-B motorcycle. Our company uses the latest advanced production technology and equipment in the design and development of this type of motorcycles to offer you a reliable performance, novel style and good appearance. Riding a motorcycle is one of the most exciting activities, and also an ideal traffic tool that make you happy.

  • Page 3: Table Of Contents

    Content Precautions and General Information………………………………..3 Location of Components……………………………………………..5 Operation………………………………………………………………8 Hints on Use of Fuel and Engine Oil…………………………………14 Running-in Operation………………………………………………..14 Inspection Prior to Riding……………………………………………16 Main Points for Riding……………………………………………….17 Check and Maintenance……………………………………………..20 Measures of Reducing Pollution………………………………….…33 10. Troubleshooting……………………………………………………….34 11. Storage Method……………………………………………………….37 12. Parameters List………………………………………………………..39 13.

  • Page 4: Precautions And General Information

    Precautions and General Information Safety Precautions for Riders It is a great pleasure to ride a motorcycle. For the sake of your safety, please observe the traffic rules and regulations, and five stipulations listed below strictly. To Wear Safety Helmet Safely riding a motorcycle starts from the proper wearing of helmet, which is very important for a rider.
  • Page 5 The numbers of the chassis and engine are required when the motorcycle is registered. In ordering certain components or entrusting special services from Qingqi Corporation or authorized dealers, the numbers will also lend you a hand. The chassis number is stamped on the vertical pipe of the chassis and the engine number is on the left of the crankcase.

  • Page 6: Location Of Components

    Locations of Components Instruments on handlebar Clutch lever Left handlebar switch Tachometer Ignition switch Speedometer Right handlebar switch Throttle grip Front brake lever Rearview mirror —5—...
  • Page 7 Left Side Fig. 1．Switch of fuel tank 2．Carburetor 3．Gear shift lever 4．Side stand —6—...
  • Page 8 Right Side Fig. 1． Rear brake pedal 2． Spark plug —7—...

  • Page 9: Operation

    switched on. Operation Gearshift Indicator⑥ Ignition Key This indicator will show the current gear where the motorcycle is. There are all 5 speed shift levels. The 5 number indicators will be lit in turn on shifting. However, when the gear shifter is set in the neutral Two uniform ignition keys are mode, they will extinguish, but only available, reserve one of them for...
  • Page 10 the driving system at the time of Left Handlebar Control System starting the engine or shifting the gear. Disengage the clutch by grasping the lever. Control System Right Handlebar Dimmer Switch ① When the switch is set to “ ” (high) position, the headlamp will be switched to high beam mode;...
  • Page 11 Electric start button ④ Hold both the front brake handle bar and the rear brake handle bar firmly, press the engine starter button so as to start the electric starter and ignite the engine. Lamp Switch ⑤ “ ”Position: 1) Gasoline level 2) Gasoline inlet All headlamp, front position- WARNING ing lamp and tail lamp will be lit.
  • Page 12 next gear. With ratchet This motorcycle is equipped mechanism, only one upper or lower with a side stand. To locate the gear is engaged each time. motorcycle on the side stand, put CAUTION your foot on the end of the stand, In the neutral gear, the green then step on downwards physically indicator on the instrument panel...
  • Page 13 order to start the engine under the “ ” Reserve Position cold state. Once the engine is started, If the fuel level is too low, turn lift up the choke lever to half and let the tap lever to “ ”RESERVE to the engine gradually warm up.

  • Page 14: Running-In Operation

    Hints on the Use of Fuel and Engine Oil Fuel Please use lead-free gasoline. If slight explosion sound comes from the engine, the possible cause is to use general fuel as a substitute, thus replace the fuel. Note: Using lead-free gasoline can prolong the lifetime of the spark plug. Engine Oil Use of high quality 4-stroke engine oil would extend the lifetime of the engine.
  • Page 15 Avoid Constant Low Speed When the engine is running at a constant low speed, the components will be polished well but will not be fitted well. You may engage to different gears to speed up, provided that the above speed limits are not exceeded. However, during the first 1,600 km, never turn the throttle to the maximum position.
  • Page 16 Inspection Prior to Operation Before starting to ride your motorcycle each time, check the items listed below. Never underestimate the importance of these checks. Items to Be Purposes for Check Checked 1. Smoothness Steering 2. Flexible Movement 3. No gap or looseness Operate all the lamps --- headlamp, tail lamp, stop lamp, Lighting illuminated panel indicator, turning signal lamp.

  • Page 17: Main Points For Riding

    Main Points for Riding Start the Engine Check if the throttle switch is set to ON position. Insert the ignition key into the switch and turn clockwise to ON. If the transmission system is currently in neutral mode, the neutral indicator should be lit. CAUTION When starting the engine, the gearshift should be in neutral mode and the clutch switched on , and the rider sits on the correct position.
  • Page 18 Use of Gearshift The gearshift is capable of making the engine smooth running within a normal range of operation. The transmission ratio is carefully designed to be compliance with the characteristic of the engine. The rider should select the most suitable gear under general condition. Never slide the clutch for the purpose of controlling the speed.

  • Page 19: Check And Maintenance

    CAUTION It may be necessary to replace one or more parts during the regular maintenance. It is recommended that you use genuine Qingqi brand parts or their equivalents. Experienced or not, you’d better to entrust the designated dealers or qualified technician to maintain the items marked with a “*”.

  • Page 20: Maintenance Schedule

    Maintenance Schedule Intervals: Based on the 1,000 5,000 10,000 reading of odometer or Months No. of months * Battery ( specific gravity of electrolyte) Carburetor Spark plug Gasoline filter Clutch * Air filter * Fuel hose Replace once every 4 years * Chassis bolts and nuts Crankshaft driving chain Gearshift oil...
  • Page 21 Lubrication Schedule Intervals First 6,000 km or 6 Every 12,000 km Items months or 12 months Throttle cable Machine oil Clutch cable Machine oil Driving chain Apply oil every 1,000 km * Brake cam shaft Grease Throttle control handlebar Grease Brake cable Machine oil Speedometer gearbox and...
  • Page 22 with a gravity gauge. The battery Tools operating condition can be judged according to the gravity. Spark Plug A tool kit placed in the small bag on the left lower side of the 0.6-0.8mm chassis is available to your regular maintenance, which include the tools listed below.
  • Page 23 that the spark plug works under the stand. overheat condition. In such case, Remove refilling cap. change the spark plug with a cold type one. CAUTION The standard spark plug available to this type of motorcycle is carefully chosen to suit most of the working scope.
  • Page 24 be mixed with it. Otherwise, the braking system may be damaged. Never use any fluid left in the last maintenance, because absorb moisture air. Always use SAE J1703 brake fluid. Never splash brake fluid onto painted or plastic surfaces, or corrosion may occur.
  • Page 25 temperature, so do not touch it in high pressure. For the sake of order to protect you from scald. safety, replace the hydraulic pipes and fluid at the interval stipulated Fuse （1） in the maintenance schedule. Items for daily check of braking system: Check for any leakage in front braking system.
  • Page 26 the one with the same value must be used. Otherwise it may cause overload of the electric circuit system and early damage to the bulbs. Headlamp 12 V 35/35 W Tail/Stop lamp 12 V 21/5 W Turning signal lamp 12 V 1 stroke Headlamp 2 adjusting nut...
  • Page 27 as the output power decreases. The Remove two screws and take increase of gasoline content in the off the lamp lens mixing gas leads to the increasing of Press the bulb and turn it fuel consumption. To avoid this, leftward to take it out. check and clean the air filter element To install a new bulb, press it as the following steps after riding for...
  • Page 28 1. Start the engine and warm it up. 2. After warming the engine up, screw in and out the adjusting screws for idle speed and let the engine run at 1,250 --- 1450 rpm. Note: If there is a tachometer, make adjustments as the stated above.
  • Page 29 After running for every 1,000 Tire km, adjust the tightness of driving After the first 1,000 km and chain so that the movable distance every 3,000 km, check the air between the two chain sprockets is pressure and tire tread. For the sake kept within 25 --- 35mm.
  • Page 30 recommended. element with two hands and squeeze the cleaning solution out. Do not twist the filter element to avoid cracking. 3. Soak the filter element into the pool of engine oil and squeeze the oil out of the element and let it slightly wet.

  • Page 31: Troubleshooting

    repaired. WARNING Troubleshooting Keep the spark plug away from the opening plug hole on the If it is not able to start the cylinder head, because the spark engine, check the following items to may ignite the gasoline steam in find the cause.
  • Page 32 Troubleshooting Table of the Engine Failures Causes Troubleshooting 1. No fuel in the tank. 1. Fill fuel. 2. The tank tap is not open. 2. Open the tap. 3. The tank tap is clogged. 3. Clean the oil tank and tap. 4.
  • Page 33 Failures Causes Troubleshooting The cylinder and piston are 1.Replace the cylinder body and seriously worn out. piston. The needle bearings of the 2.Replace the bearings and parts. cnnecting rod are seriously worn out. Excessively early ignition. 3. Regulate the ignition time. The combustion chamber has too 4.Clear the carbon deposits in the engine...

  • Page 34: Storage Method

    Storage Method If the motorcycle is not used in winter or for quite a long time, the motorcycle should be specially maintained with appropriate materials, tools and skill. Motorcycle If you will not ride your motorcycle for a long time, clean the whole motorcycle, support it on the side stand and place it on a solid and flat ground to avoid weltering before storage.
  • Page 35 manual. 5. Lubricate the required parts as instructed in this manual. 6. Before you ride your motorcycle, first check it in accordance with this manual. —34—...

  • Page 36: Parameters List

    Parameters list Dimension parameters Overall dimension (length x Width x Height) mm ……………………2200×830×1180 Wheel base (mm) …………………………………1405 Minimum ground clearance(mm) …………………270 Castor angle ………………………………………27° Steering turning angle (left, right )………………..48°/48° Minimum turning diameter (mm)…………………5400 Quality Parameter Dry weight (include oil and fuel) (kg) ……………123 Maximum load quality(kg)……………………….
  • Page 37 gear 1.438 gear 1.095 5hs gear 0.913 Wheels and Brakes Front wheel tire, fells type …………………2.75 – 21 Rear wheel tire, fells type ………………… 4.10 – 18 Air pressure of front wheel kpa…………… 225 Air pressure of rear wheel kpa……………..225 Front brake …………………………………disc type Rear brake ………………………………….

  • Page 38: Wiring Diagram

    Wiring Diagram —37—...
  • Page 39 Jinan Qingqi reserves the right to change, without prior written notice, of specifications, material and other items to each model. Jinan Qingqi continually seeks advancement in products’ improvement in different countries or areas, therefore while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your vehicle and this manual.

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