Vertex Standard VX-180U Service Manual

Vertex Standard VX-180U Service Manual

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UHF FM Transceiver
VX-160U/-180U
Service Manual
©2007 VERTEX STANDARD CO., LTD.
This manual provides technical information necessary for servicing the VX-160U and VX-180U FM Transceiver.
Servicing this equipment requires expertise in handling surface-mount chip components. Attempts by non-qualified
persons to service this equipment may result in permanent damage not covered by the warranty, and may be illegal in
some countries.
Two PCB layout diagrams are provided for each double-sided circuit board in the transceiver. Each side of is referred
to by the type of the majority of components installed on that side ("leaded" or "chip-only"). In most cases one side has
only chip components, and the other has either a mixture of both chip and leaded components (trimmers, coils, electrolytic
capacitors, ICs, etc.), or leaded components only.
While we believe the technical information in this manual to be correct, VERTEX STANDARD assumes no liability
for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing
out any inconsistencies in the technical information would be appreciated.
Operating Manual Reprint ............................ 2
Cloning ........................................................................ 6
Specifications ................................................... 7
EC013U90C
VX-160U
Contents
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
YAESU EUROPE B.V.
P.O. Box 75525, 1118 ZN Schiphol, The Netherlands
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
VERTEX STANDARD AUSTRALIA PTY., LTD.
Normanby Business Park, Unit 14/45 Normanby Road
Notting Hill 3168, Victoria, Australia
VX-180U
Block Diagram ................................................. 9
Circuit Description ................................11
Alignment .................................................13
Board Unit (Schematics, Layouts & Parts)
MAIN Unit ............................................................... 17
1

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Table of Contents
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Summary of Contents for Vertex Standard VX-180U

  • Page 1: Table Of Contents

    ICs, etc.), or leaded components only. While we believe the technical information in this manual to be correct, VERTEX STANDARD assumes no liability for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the technical information would be appreciated.
  • Page 2: Operating Manual Reprint

    Operating Manual Reprint Controls & Connectors Controls & Connectors Controls & Connectors Controls & Connectors Controls & Connectors Before You Begin Before You Begin Before You Begin Before You Begin Before You Begin Battery Pack Installation and Removal LED Indicator To install the battery, hold the transceiver with your Glows Green Monitor on...
  • Page 3: Preliminary Steps

    None programmable MONITOR keys. These “Soft” keys func- Monitor tions can be customized (set to other functions), via pro- Low Power gramming by your VERTEX STANDARD dealer, to meet Lock* Lamp* your communications/network requirements. Some fea- Channel Up* tures may require the purchase and installation of optional Channel Down* internal accessories.
  • Page 4: Dual Watch

    Operating Manual Reprint Description of Operating Functions Description of Operating Functions Description of Operating Functions Description of Operating Functions Description of Operating Functions Monitor Follow-Me Scan Press the assigned Soft key momentarily to override (dis- “Follow-Me” Scan feature checks a User-assigned Prior- able) the Tone squelch.
  • Page 5 Operating Manual Reprint Description of Operating Functions Description of Operating Functions Description of Operating Functions Description of Operating Functions Description of Operating Functions Call/Reset TX Save Off When the 2-tone selective calling unit is installed, press Press the assigned Soft key to disable the Transmit Bat- the assigned Soft key to silence the receiver and reset for tery Saver, if you are operating in a location where high another call, when a communication is finished.
  • Page 6: Cloning

    Cloning The VX-160/-180 includes a convenient Cloning feature, which allows the programming data from one transceiver to be transferred to another VX-160/-180. Here is the procedure for Cloning one radio's data to another. 1. Turn both transceivers off. 6. Press the PTT switch on the source transceiver; “SEND- SEND- SEND- SEND-...
  • Page 7: Specifications

    Specifications GENERAL Specifications Frequency Range (MHz): 400 - 430 (AS1) 450 - 485 (D) 485 - 512 (F) Number of Channels: 16 channels Channel Spacing: 12.5 / 25 kHz PLL Steps 5 / 6.25 kHz Power Supply voltage: 7.5 VDC ± 20% Operating Temperature Range: –22°F to +140°F (–30°C to +60°C) Frequency Stability: ±2.5 ppm...
  • Page 8: Exploded View & Miscellaneous Parts

    Ni-Cd BATTERY PACK FNB-64 REF. VXSTD P/N Description Qty. U44104002 TAPTITE SCREW M2X4NI U44104002 TAPTITE SCREW M2X4NI (VX-180U) U20206007 BINDING HEAD SCREW M2.6X6B U24110002 (Lot. 1~) TAPTITE SCREW M2X10NI U44110002 (Lot. 105~) CP7054001 U02206007 SEMS SCREW SM2.6X6B BELT CLIP ASSY...
  • Page 9: Block Diagram

    Block Diagram...
  • Page 10 Note:...
  • Page 11: Circuit Description

    Circuit Description Receive Signal Path Squelch Control Incoming RF from the antenna jack is delivered to the The squelch circuitry consists of a noise amplifier and RF Unit and passes through a low-pass filter consisting of band-pass filter within Q1036, and noise detector D1030 coils L1003, L1006, and L1007, capacitors C1002, C1007, (1SS355).
  • Page 12: Transmit Inhibit

    Circuit Description Automatic Transmit Power Control The data latch section of Q1004 also receives serial Current from the final amplifier is sampled by R1110, dividing data from the microprocessor Q1014, which R1124 and R1132, and is rectified by Q1033 (IMZ2A). causes the pre-divided VCO signal to be further divided The resulting DC is fed back through Q1027 (FMW1) to in the programmable divider section, depending upon the...
  • Page 13: Alignment

    Also, Vertex Standard must re- 20° and 30°C (68°~ 86°F). When the transceiver is brought serve the right to change circuits and alignment proce-...
  • Page 14 Alignment The alignment tool outline Set up the test equipment as shown below for trans- ceiver alignment, and apply 7.5V DC power to the trans- Installation of the Alignment tool ceiver. The “alignment mode” is a software-based protocol, accessed by an “Alignment Mode” command from the computer while switching the transceiver on.It is oper- ated by the alignment tool automatically.
  • Page 15 Alignment PLL VCV (Varactor Control Voltage) MIC Sensitivity Connect the DC voltmeter between TP3 on the Main Set the transceiver to CH 2 (band center). Unit and ground. Inject a 1 kHz tone at –37 dBm to the MIC jack. Set the transceiver to CH 3 (high band edge), and ad- just L1004 on the Main Unit for 3.8 V ±...
  • Page 16 Alignment MAX Deviation RF Frequency Set the transceiver to CH 2 (band center). Set the transceiver to CH 2 (band center). Inject a 1 kHz tone at –17 dBm to the MIC jack. Open the “Adjust Adjust” window on CE44, then select the Adjust Adjust Adjust...
  • Page 17: Main Unit

    Circuit Diagram MAIN Unit (Lot. 1~) Wide:0.0V 2.68V 2.68V Narrow:0.0V 0.76V 0.74V Wide:0.0V Narrow:0.0V Wide:4.98V Narrow:0.76V 2.26V 0.03V (0V) <2.41V> 3.23V 0.8V {0.98V} (0.8V) 3.7V 1.5V (3.24V) 0.73V (1.54V) (3.75V) 7.51V (0.73V) 0.05V (4.05V) 0V (4.77V) <7.07V> {7.41V} Wide:3.13V Wide:4.97V Wide:4.97V Narrow:2.14V Narrow:0.0V...
  • Page 18 Note:...
  • Page 19 MAIN Unit (Lot. 1~) Parts Layout Side A 12-22SURSYGC/S530-A2/TR8 LC75834W NJM2070M FMW1 (W1) CPH6102 (AB) 2SC4154E (LE) RT1N441U (N3) MC2850 (A7) (Q1053) (Q1039) (Q1027) (Q1050) (Q1024, 1037 (Q1041) (D1032) (D1028) 1047, 1058) NJM12903R NJM2902V IMZ2 (Z2) RT1P441U (P3) 2SA1586Y (SY) DTC124TE (05) FA1101F (VX-180) (Q1045)
  • Page 20 MAIN Unit (Lot. 1~) Side B M37516E6HP (Lot. 1~) TA31136FN M62364FP 2SC3357-T2 2SK2973 (K1) RT1N441U (N3) S-80735SN (DZ) FMW1 (W1) DTB123EK (F12) 2SC4154E (LE) DAN235E (M) M37516M6-121HP (Lot. 6~) (Q1036) (Q1052) (Q1012) (Q1016) (Q1002, 1034 (Q1038) (Q1026, 1028) (Q1035) (Q1006, 1051) (D1014) (Q1014) 1044, 1060)
  • Page 21 Circuit Diagram MAIN Unit (Lot. 20~)
  • Page 22 Note:...
  • Page 23 MAIN Unit (Lot. 20~) Parts Layout Side A 12-22SURSYGC/S530-A2/TR8 LC75834W NJM2070M FMW1 (W1) CPH6102 (AB) 2SC4154E (LE) RT1N441U (N3) MC2850 (A7) (Q1053) (Q1039) (Q1027) (Q1050) (Q1024, 1037 (Q1041) (D1032) (D1028) 1047, 1058) NJM12903R NJM2902V IMZ2 (Z2) RT1P441U (P3) 2SA1586Y (SY) DTC124TE (05) FA1101F (VX-180) (Q1045)
  • Page 24 MAIN Unit (Lot. 20~) Side B M37516M6-121HP TA31136FN M62364FP 2SC3357-T2 2SK2973 (K1) RT1N441U (N3) S-80735SN (DZ) (Lot. 1~) FMW1 (W1) DTB123EK (F12) 2SC4154E (LE) DAN235E (M) (Q1014) (Q1036) (Q1052) (Q1012) (Q1016) (Q1002, 1034 S-80835CNMC (Lot. 33~) (Q1026, 1028) (Q1035) (Q1006, 1051) (D1014) 1044, 1060) (Q1038)
  • Page 25 Circuit Diagram MAIN Unit (Lot. 35~)
  • Page 26 Note:...
  • Page 27 MAIN Unit (Lot. 35~) Parts Layout Side A 12-22SURSYGC/S530-A2/TR8 LC75834W NJM2070M FMW1 (W1) CPH6102 (AB) 2SC4154E (LE) RT1N441U (N3) MC2850 (A7) (Q1053) (Q1039) (Q1027) (Q1050) (Q1024, 1037 (Q1041) (D1032) (D1028) 1047, 1058) NJM12903R NJM2902V IMZ2 (Z2) RT1P441U (P3) 2SA1586Y (SY) DTC124TE (05) FA1101F (VX-180) (Q1045)
  • Page 28 MAIN Unit (Lot. 35~) Side B M37516M6-121HP (Lot. 6~) TA31136FN M62364FP 2SC3357-T2 2SK2973 (K1) (Lot. 1~) RT1N441U (N3) S-80835CNMC FMW1 (W1) DTB123EK (F12) 2SC4154E (LE) DAN235E (M) M37516M6-146HP (Lot. 37~) (Q1036) (Q1052) (Q1012) RD01MUS1 (Lot. 59~) (Q1002, 1034 (Q1038) (Q1026, 1028) (Q1035) (Q1006, 1051) (D1014)
  • Page 29 Circuit Diagram MAIN Unit (Lot. 104~)
  • Page 30 Note:...
  • Page 31 MAIN Unit (Lot. 104~) Parts Layout Side A 12-22SURSYGC/S530-A2/TR8 LC75834W NJM2070M RD07MVS1 FMW1 (W1) CPH6102 (AB) 2SC4154E (LE) RT1N441U (N3) MC2850 (A7) (Q1053) (Q1039) (Q1021) (Q1027) (Q1050) (Q1024, 1037 (Q1041) (D1032) (D1028) 1047, 1058) NJM12903R NJM2902V IMZ2 (Z2) RT1P441U (P3) 2SA1586Y (SY) DTC124TE (05) FA1101F (VX-180)
  • Page 32 MAIN Unit (Lot. 104~) Side B M37516M6-182HP TA31136FN M62364FP 2SC3357-T2 RD01MUS1 RT1N441U (N3) S-80835CNMC FMW1 (W1) DTB123EK (F12) 2SC4154E (LE) DAN235E (M) (Q1014) (Q1036) (Q1052) (Q1012) (Q1016) (Q1002, 1034 (Q1038) (Q1026, 1028) (Q1035) (Q1006, 1051) (D1014) 1044, 1060) 2SC5005 (73) (Q1008, 1009) 2SC5006 (24) (Q1015)
  • Page 33 Circuit Diagram MAIN Unit (Lot. 113~)
  • Page 34 Note:...
  • Page 35 MAIN Unit (Lot. 113~) Parts Layout Side A 12-22SURSYGC/S530-A2/TR8 LC75834W NJM2070M RD07MVS1 FMW1 (W1) CPH6102 (AB) 2SC4154E (LE) RT1N441U (N3) MC2850 (A7) (Q1053) (Q1039) (Q1021) (Q1027) (Q1050) (Q1024, 1037 (Q1041) (D1032) (D1028) 1047, 1058) NJM12903R NJM2902V IMZ2 (Z2) RT1P441U (P3) 2SA1586Y (SY) DTC124TE (05) FA1101F (VX-180)
  • Page 36 MAIN Unit (Lot. 113~) Side B M37516M6-182HP TA31136FN M62364FP 2SC3357-T2 RD01MUS1 RT1N441U (N3) S-80835CNMC FMW1 (W1) DTB123EK (F12) 2SC4154E (LE) DAN235E (M) (Q1014) (Q1036) (Q1052) (Q1012) (Q1016) (Q1002, 1034 (Q1038) (Q1026, 1028) (Q1035) (Q1006, 1051) (D1014) 1044, 1060) 2SC5005 (73) (Q1008, 1009) 2SC5006 (24) (Q1015)
  • Page 37: Parts List

    MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR PCB with Components CB1391006 VX-180 (EXP):TYP CS1 CB1391007 VX-160 (VTX):TYP D CB1391008 VX-160 (EXP):TYP D CB1391009 VX-160 (VTX):TYP A CB1391010 VX-160 (EXP):TYP A CB1391011 VX-160 (EXP):TYP CS1 CB1391012 VX-160 (AUS):TYP D CB1391015 VX-180 (VTX):TYP D...
  • Page 38 MAIN Unit DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1022 CHIP CAP. GRM1883C1H3R0CZ01D K22174204 VERSION D 104- C 1023 CHIP CAP. 0.5pF GRM1884C1HR50BZ01D K22174265 C 1024 CHIP CAP. 220pF GRM1882C1H221JA01D K22174243 C 1025 CHIP CAP. 0.5pF GRM1884C1HR50BZ01D K22174265...
  • Page 39 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1065 CHIP CAP. 0.1uF GRM188B11C104KA01D K22124805 C 1066 CHIP CAP. GRM1882C1H8R0DZ01D K22174209 C 1067 CHIP CAP. 0.1uF GRM188B11C104KA01D K22124805 C 1068 CHIP CAP. GRM1882C1H7R0DZ01D K22174208 C 1069 CHIP CAP.
  • Page 40 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1089 CHIP CAP. 10pF GRM1882C1H100JA01D K22174211 C 1089 CHIP CAP. 10pF GRM1882C1H100JA01D K22174211 9-18 C 1089 CHIP CAP. GRM1882C1H8R0DZ01D K22174209 VERSION A C 1089 CHIP CAP.
  • Page 41 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1132 CHIP CAP. 0.1uF GRM188B11C104KA01D K22124805 C 1133 CHIP CAP. 0.1uF GRM188B11C104KA01D K22124805 C 1134 CHIP CAP. 470pF GRM1882C1H471JA01D K22174249 C 1134 CHIP CAP. 470pF GRM1882C1H471JA01D K22174249...
  • Page 42 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1180 CHIP CAP. GRM1882C1H7R0DZ01D K22174208 VERSION D C 1180 CHIP CAP. 12pF GRM1882C1H120JA01D K22174213 VERSION D C 1180 CHIP CAP. GRM1882C1H7R0DZ01D K22174208 VERSION D 104- C 1181 CHIP CAP.
  • Page 43 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1227 CHIP TA.CAP. 10uF 6.3V TEMSVA0J106M-8R K78080027 C 1229 CHIP CAP. 0.1uF GRM188B11C104KA01D K22124805 C 1231 CHIP CAP. 0.1uF GRM188B11C104KA01D K22124805 C 1239 CHIP CAP. 0.1uF GRM188B11C104KA01D K22124805...
  • Page 44 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR D 1028 12-22SURSYGC/S530-A2/TR8 G2070810 D 1030 DIODE 1SS355 TE-17 G2070470 D 1030 DIODE 1SS355 TE-17 G2070470 D 1032 DIODE MC2850-T11-1 G2070704 D 1033 DIODE MC2850-T11-1 G2070704 D 1034 DIODE...
  • Page 45 3SK299-T1(U73) G4802998 113- Q 1026 TRANSISTOR FMW1 T98 G3070009 Q 1027 TRANSISTOR FMW1 T98 G3070009 Q 1028 TRANSISTOR FMW1 T98 G3070009 Q 1029 TRANSISTOR CPH6102-TL G3070223 Q 1030 IC NJM2902V-TE1 G1091679 Q 1031 TRANSISTOR CPH6102-TL G3070223 Please contact VERTEX STANDARD.
  • Page 46 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR Q 1032 TRANSISTOR 2SC4215Y(TE85R.F) G3342157Y Q 1033 TRANSISTOR IMZ2A T108 G3070060 Q 1034 TRANSISTOR RT1N441U-T11-1 G3070247 Q 1035 TRANSISTOR DTB123EK T146 G3070022 Q 1036 IC TA31136FNG(EL) G1091605 Q 1037 TRANSISTOR...
  • Page 47 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1029 CHIP RES. 2.2k 1/16W 5% RMC1/16 222JATP J24185222 R 1030 CHIP RES. 2.2k 1/16W 5% RMC1/16 222JATP J24185222 R 1031 CHIP RES. 1/16W 5% RMC1/16 273JATP J24185273 R 1033...
  • Page 48 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1078 CHIP RES. 1/16W 5% RMC1/16 470JATP J24185470 VERSION CS1 34-103 R 1078 CHIP RES. 1/16W 5% RMC1/16 101JATP J24185101 VERSION D 20-103 R 1078 CHIP RES.
  • Page 49 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1136 CHIP RES. 100k 1/16W 5% RMC1/16 104JATP J24185104 R 1137 CHIP RES. 470k 1/16W 5% RMC1/16 474JATP J24185474 R 1137 CHIP RES. 470k 1/16W 5% RMC1/16 474JATP J24185474...
  • Page 50 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1183 CHIP RES. 120k 1/16W 1% RMC1/16 124FTP J24183124 R 1183 CHIP RES. 100k 1/16W 1% RMC1/16 104FTP J24183104 R 1184 CHIP RES. 1/16W 1% RMC1/16 471FTP J24183471 R 1184...
  • Page 51 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1245 CHIP RES. 4.7k 1/16W 5% RMC1/16 472JATP J24185472 R 1246 CHIP RES. 220k 1/16W 5% RMC1/16 224JATP J24185224 R 1247 CHIP RES. 1/16W 5% RMC1/16 103JATP J24185103 R 1248...
  • Page 52 MAIN Unit Note:...
  • Page 53 Copyright 2007 VERTEX STANDARD CO., LTD. All rights reserved No portion of this manual may be reproduced without the permission of VERTEX STANDARD CO., LTD.

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